warning TOYOTA TERCEL 1996 Service Workshop Manual

BE0QQ-05
BE-2
- BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TERCEL (RM440U)
PROBLEM SYMPTOMS TABLE
The table below will be useful for you in troubleshooting these electrical problems. The most likely causes
of the malfunction are shown in the order of their probability. Inspect each part in the order shown, and re-
place the part when it is found to be faulty.
USA:
HEADLIGHT AND TAILLIGHT SYSTEM
TroubleParts nameSee page
ºLight-on warning systemº does not operate.
3. Integration Relay (I/P J/B)
4. DOME Fuse (Engine Room R/B)
5. GAUGE Fuse (I/P J/B)
6. TAIL Fuse (I/P J/B)
7. CIG/RAD Fuse (I/P J/B)
8. Wire Harness
9. Door Courtesy SwitchBE-16
-
-
-
-
-
BE-38
Only one side headlight does not light up.
1. HEAD Fuse (LH, RH) (Engine Room R/B)
2. Headlight Bulb
3. Wire Harness-
-
-
ºLo-Beamº does not light up.1. Headlight Dimmer Switch
2. Wire HarnessBE-16
-
ºHi-Beamº does not light up.1. Headlight Dimmer Switch
2. Wire HarnessBE-16
-
ºFlashº does not light up.1. Headlight Dimmer Switch
2. Wire HarnessBE-16
-
Headlight does not light up. (Taillight is normal)
1. Headlight Control Relay (Engine Room R/B)
2. Headlight Dimmer Switch
3. Light Control Switch
4. Headlight Bulb
5. Wire HarnessBE-16
BE-16
BE-16
-
-
Headlight does not light up. (Taillight does not light up)
1. Light Control Switch
2. Wire Harness
3. Headlight BulbBE-16
-
-
Only one side taillight does not light up.1. Taillight Bulb
2. Wire Harness-
-
Taillight does not light up. (Headlight is normal)
1. TAIL Fuse (I/P J/B)
2. Taillight Control Relay (I/P J/B)
3. Light Control Switch
4. Headlight Bulb
5. Wire Harness-
BE-16
BE-16
-
-
Taillight does not light up. (Headlight does not light up)
1. Light Control Switch
2. Headlight Bulb
3. Wire HarnessBE-16
-
-

- BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE-3
1996 TERCEL (RM440U)
CANADA:
HEADLIGHT AND TAILLIGHT SYSTEM
TroubleParts nameSee page
ºLight-on warning systemº does not operate.
1. Integration Relay (I/P J/B)
2. DOME Fuse (Engine Room R/B)
3. GAUGE Fuse (I/P J/B)
4. TAIL Fuse (I/P J/B)
5. CIG/RAD Fuse (I/P J/B)
6. Wire Harness
7. Door Courtesy SwitchBE-16
-
-
-
-
-
BE-38
Only one side headlight does not light up.1. Headlight Bulb
2. Wire Harness-
-
ºLo-Beamº does not light up. (ALL)1. Headlight Control Relay (Engine Room R/B)
2. Wire HarnessBE-16
-
ºLo-Beamº does not light up. (ONE SIDE)
1. HEAD LH-LWR Fuse (R/B No.5)
2. HEAD RH-LWR Fuse (R/B No.5)
3. Headlight Bulb
4. Wire Harness-
-
-
-
ºHi-Beamº does not light up. (ALL)
1. DRL Fuse (Engine Room R/B)
2. Headlight Dimmer Switch
3. D.R.L. Main Relay
4. D.R.L. No.4 Relay (R/B No.5)
5. Daytime Resistor
6. Wire Harness-
BE-16
BE-16
BE-16
BE-16
-
ºHi-Beamº does not light up. (ONE SIDE)
1. HEAD LH-UPR Fuse (R/B No.5)
2. HEAD RH-UPR Fuse (R/B No.5)
3. Headlight Bulb
4. Wire Harness-
-
-
-
ºFlashº does not light up.
1. DRL Fuse (Engine Room R/B)
2. Headlight Dimmer Switch
3. D.R.L. Main Relay
4. D.R.L. No.4 Relay (R/B No.5)
5. Daytime Resistor
6. Wire Harness-
BE-16
BE-16
BE-16
BE-16
-
Headlight does not light up. (Taillight is normal)
1. Headlight Control Relay (Engine Room R/B)
2. D.R.L. Main Relay
3. D.R.L. No.4 Relay (R/B No.5)
4. Daytime Resistor
5. Headlight Dimmer Switch
6. Light Control Switch
7. Headlight Bulb
8. Wire HarnessBE-16
BE-16
BE-16
BE-16
BE-16
BE-16
-
-
Headlight does not light up. (Taillight does not light up)
1. D.R.L. Main Relay
2. D.R.L. No.4 Relay (R/B No.5)
3. Daytime Resistor
4. Light Control Switch
5. Headlight Bulb
6. Wire HarnessBE-16
BE-16
BE-16
BE-16
-
-
Only one side taillight does not light up.1. Taillight Bulb
2. Wire Harness-
-
Taillight does not light up.
(Headlight is normal)
1. TAIL Fuse (I/P J/B)
2. Taillight Control Relay (I/P J/B)
3. Light Control Switch
4. Headlight Bulb
5. Wire Harness-
BE-16
BE-16
-
-

BE-4
- BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TERCEL (RM440U) Taillight does not light up. (Headlight does not light up)
1. Light Control Switch
2. Headlight Bulb
3. Wire HarnessBE-16
-
-
Headlight does not light up with light control SW in HEAD.
1. Light Control Switch
2. D.R.L. Main Relay
3. D.R.L. No.4 Relay (R/B No.5)
4. Daytime Resistor
5. Wire HarnessBE-16
BE-16
BE-16
BE-16
-
Headlight does not go out with light control SW in OFF.1. Headlight Control Relay (Engine Room R/B)
2. Wire HarnessBE-16
-
Taillight does not light up with light control SW in TAIL.
1. Taillight Control Relay (I/P J/B)
2. Light Control Switch
3. Wire HarnessBE-16
BE-16
-
Taillight does not go out with light control SW in OFF.
1. Taillight Control Relay (I/P J/B)
2. Light Control Switch
3. Wire HarnessBE-16
BE-16
-
Headlight do not light up with engine running and light control SW
in OFF.
1. DOME Fuse (Engine Room R/B)
2. ECU-IG Fuse (I/P J/B)
3. DRL Fuse (Engine Room R/B)
4. D.R.L. Main Relay
5. D.R.L. No.4 Relay (R/B No.5)
6. Daytime Resistor
7. Wire Harness
8. Generator L Terminal
9. Parking Brake Switch
10.Brake Fluid Level Warning Switch-
-
-
BE-16
BE-16
BE-16
-
-
BE-38
BE-38
TURN SIGNAL AND HAZARD WARNING SYSTEM
TroubleParts nameSee page
ºHazardº and ºTurnº do not light up.
1. Hazard Warning Switch
2. Turn Signal Flasher
3. Wire HarnessBE-22
BE-22
-
No of blinks for Hazard.
(Turn is abnormal)1. Bulb
2. Turn Signal Flasher
3. Wire Harness-
BE-22
-
Hazard warning light does not light up.
(Turn signal is normal)1. HAZ-HORN Fuse (Engine Room R/B)
2. Wire Harness-
-
Hazard waning light does not light up in one direction.1. Hazard Warning Switch
2. Wire HarnessBE-22
-
Turn signal does not light up.
(Combination meter, wiper and washer do not operate.)
1. Ignition Switch
2. TURN Fuse (Engine Room R/B)
3. Turn Signal Switch
4. Wire HarnessBE-1 1
-
BE-22
-
Turn signal does not light up.
(Combination meter, wiper and washer are normal.)1. TURN Fuse (Engine Room R/B)
2. Turn Signal Switch
3. Wire Harness-
BE-22
-

BE-6
- BODY ELECTRICALBODY ELECTRICAL SYSTEM
1996 TERCEL (RM440U) Washer fluid does not operate.
1. Washer Hose and Nozzle-

At wiper switch HI position, the wiper blade is in contact with the
body.

When the wiper switch is OFF, the wiper blade does not retract
or the retract position is wrong.
1. *1 Wiper Switch
2. Wire harnessBE-30
-
*1: Inspect wiper arm and blade set position
COMBINATION METER (METER, GAUGES AND ILLUMINATION)
TroubleParts nameSee page
Tachometer, Fuel Gauge and Engine Coolant Temperature Gauge
do not operate.3. GAUGE Fuse (Engine Room R/B)
4. Meter Circuit
5. Wire Harness-
BE-35
-
Speedometer does not operate.
1. Vehicle Speed Sensor
2. Meter Circuit
3. Wire HarnessBE-38
BE-35
-
Tachometer does not operate.
1. Igniter
2. ECM
3. Meter Circuit
4. Wire Harness-
-
BE-35
-
Fuel Gauge does not operate or operate abnormally.
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Meter Circuit
4. Wire HarnessBE-38
BE-38
BE-35
-
Engine Coolant Temperature Gauge does not operate or operate
abnormally.
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Meter Circuit
4. Wire HarnessBE-38
BE-38
BE-35
-
All illumination lights do not light up.
1. TAIL Fuse (I/P J/B)
2. Light Control Rheostat
3. Meter Circuit
4. Wire Harness-
BE-38
BE-35
-
Only one illumination light does not light up.1. Bulb
2. Meter Circuit-
BE-35
COMBINATION METER (WARNING LIGHTS)
TroubleParts nameSee page
Warning lights do not light up.
(Except Discharge, SRS and Door Open)
1. Bulb
2. GAUGE Fuse (I/P J/B)
3. Ignition Switch
4. Meter Circuit
5. Wire Harness-
-
BE-1 1
BE-35
-
Brake Warning Light does not light up.
1. Bulb
2. Brake Fluid Level Warning Switch
3. Parking Brake Switch
4. Bulb Check Relay
5. Meter Circuit
6. Wire Harness-
BE-38
BE-38
-
BE-35
-
Seat Belt Warning Light does not light up.
1. Bulb
2. Seat Belt Retractor Switch
3. Integration Relay
4. Meter Circuit
5. Wire Harness-
BE-38
BE-38
BE-35
-

- BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE-7
1996 TERCEL (RM440U) Fuel Level Warning Light does not light up.
1. Bulb
2. Fuel Level Warning Switch
3. Meter Circuit
4. Wire Harness-
BE-38
BE-35
-
Low Oil Pressure Warning Light does not light up.
1. Bulb
2. Low Oil Pressure Warning Switch
3. Meter Circuit
4. Wire Harness-
BE-38
BE-35
-
Door Open Warning Light does not light up.
1. Bulb
2. DOME Fuse (Engine Room R/B)
3. Door Courtesy Switch
4. Meter Circuit
5. Wire Harness-
-
BE-38
BE-35
-
Discharge Warning Light does not light up.
1. Bulb
2. IGN Fuse (I/P J/B)
3. Generator
4. Meter Circuit
5. Wire Harness-
-
-
BE-35
-
COMBINATION METER (INDICATOR LIGHTS)
TroubleParts nameSee page
SRS Indicator Light does not light up.
1. Bulb
2. Wire Harness
3. Airbag Sensor Assembly-
-
DI-146
ABS Indicator Light does not light up.
1. Bulb
2. Wire Harness
3. ABS ECU-
-
DI-109
Malfunction Indicator Light does not light up.
1. Bulb
2. ECM
3. Wire Harness-
-
-
O/D OFF Indicator Light does not light up.
1. Bulb
2. O/D Main Switch
3. ECM
4. Meter Circuit
5. Wire Harness-
-
-
BE-35
-
Turn Indicator Light does not light up.
1. Bulb
2. Turn Signal and Hazard Warning System
3. Meter Circuit
4. Wire Harness-
BE-21
BE-35
-
High Beam Indicator Light does not light up.
1. Bulb
2. Headlight System
3. Meter Circuit
4. Wire Harness-
BE-13
BE-35
-
Security Indicator Light does not light up.
1. Bulb
2. Theft Deterrent System
3. Meter Circuit
4. Wire Harness-
DI-215
BE-35
-

BE0QS-01
I05913
Ignition Switch

Key Unlock Warning Switch
I/P J/B

Integration Relay

GAUGE Fuse
Door Courtesy Switch
BE-10- BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCH
1032 Author
: Date
:
1996 TERCEL (RM440U)
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH
LOCATION

BE0QT-02
N12789
Z10028
1
2 OFF
ON
N12790
N12791
- BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCHBE-1 1
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT IGNITION SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
LOCK-No continuity
ACC2 - 3Continuity
ON2 - 3 - 4
6 - 7Continuity
START1 - 2 - 4
6 - 7 - 8Continuity
If continuity is not as specified, replace the switch.
2. INSPECT KEY UNLOCK WARNING SWITCH
CONTINUITY
ConditionTester connectionSpecified condition
Switch OFF
(Key removed) -No continuity
Switch ON
(Key set)1 - 2Continuity
If continuity is not as specified, replace the switch.
3. INSPECT INTEGRATION RELAY OPERATION
(a) Connect the positive (+) lead from the battery to terminal
3.
(b) Connect the negative (-) lead from the battery to terminal
4, 7 and 8.
(c) Check the chime sounds.
(d) Disconnect the negative (-) lead from the battery to termi-
nal 8.
(e) Check that the chime stops sounding.

N12792
N12793
Junction Block Side BE-12
- BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCH
1996 TERCEL (RM440U)
(f) Connect the negative (-) lead from the battery to terminal
8.
(g) Disconnect the negative (-) lead from the battery to termi-
nal 4.
(h) Check that the chime stops sounding.
If operation is not as specified, replace the relay.
4. INSPECT INTEGRATION RELAY CIRCUIT
Remove the relay from the instrument panel junction block and
inspect the connectors on the junction block side.
Tester connectionConditionSpecified condition
4 - GroundKey unlock warning switch OFFNo continuity
4 - GroundKey unlock warning switch ONContinuity
5 - GroundBuckle switch OFF
(Seat belt unfastened)No continuity
5 - GroundBuckle switch ON
(Seat belt fastened)Continuity
7 - GroundConstantContinuity
8 - GroundDriver's door courtesy switch OFFNo continuity
8 - GroundDriver's door courtesy switch ONContinuity
11 - GroundLight control switch OFFNo continuity
11 - GroundLight control switch TAIL or HEADContinuity
2 - GroundIgnition switch LOCK or ACCNo voltage
2 - GroundIgnition switch ONBattery positive voltage
3 - GroundConstantBattery positive voltage
9 - GroundIgnition switch LOCK or ACCNo voltage
9 - GroundIgnition switch ONBattery positive voltage
12 - GroundConstantBattery positive voltage
If the circuit is as specified, try replacing the relay with a new
one.
If the circuit is not as specified, inspect the circuits connected
to other parts.

BE0R0-01
I05915
Engine Room R/B

HAZ-HORN Fuse
Hazard Warning Switch
Turn Signal and Hazard Warning Lights
Turn Signal Flasher
Turn Signal Switch
Ignition Switch
Turn Signal and Hazard Warning Lights I/P J/B

TURN Fuse
- BODY ELECTRICALTURN SIGNAL AND HAZARD WARNING SYSTEM
BE-21
1043 Author
: Date
:
1996 TERCEL (RM440U)
TURN SIGNAL AND HAZARD WARNING SYSTEM
LOCATION

BE0R1-02
Z11159
1 2 3
Z14865
BE1843
1 23
Turn Signal Light Bulbs (21W) BE-22
- BODY ELECTRICALTURN SIGNAL AND HAZARD WARNING SYSTEM
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT TURN SIGNAL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
Left turn1 - 2Continuity
Neutral-No continuity
Right turn2 - 3Continuity
If continuity is not as specified, replace the switch.
2. INSPECT HAZARD WARNING SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF7 - 10Continuity
ON4 - 5 - 6 - 9
7 - 8Continuity
Illumination2 - 3Continuity
If continuity is not as specified, replace the switch.
3. INSPECT TURN SIGNAL FLASHER OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative (-) lead to terminal 3.
(b) Connect the two turn signal light bulbs parallel to each
other to terminal 1 and 3, and check that the bulbs flash.
HINT:
The turn signal lights should flash 60 to 120 times par minute.
If one of the front or rear turn signal lights has an open circuit,
the numbers of flashed will be more than 140 par minute.
If operation is not as specified, replace the flasher.