cooling TOYOTA TERCEL 1998 Owners Manual

70
With tachometer
Without tachometerThe gauge indicates the engine coolant
temperature when the ignition switch is
on. The engine operating temperature
will vary with changes in weather and
engine load.
If the needle moves into the red zone,
your engine is too hot. If your vehicle
overheats, stop your vehicle and allow the
engine to cool.
Your vehicle may overheat during severe
operating conditions, such as:
Driving up a long hill on a hot day.
Reducing speed or stopping after high
speed driving.
Idling for a long period with the air
conditioning on in stop- and- go traffic.
NOTICE
Do not remove the thermostat in
the engine cooling system as thismay cause the engine to overheat.
The thermostat is designed to con-
trol the flow of coolant to keep thetemperature of the engine withinthe specified operating range.
Do not continue driving with anoverheated engine. See ºIf yourvehicle overheatsº in Part 4.
Tachometer
The tachometer indicates engine speed
in thousands of rpm
( revolutions per
minute). Use it while driving to select
correct shift points and to prevent en-
gine lugging and overrevving.
Driving with the engine running too fast
causes excessive engine wear and poor
fuel economy. Remember, in most cases
the slower the engine speed, the greater
the fuel economy.
NOTICE
Do not let the indicator needle get
into the red zone. This may causesevere engine damage.
Engine coolant temperature
gauge

109
Heating
For best results, set controls to:
Fan speed ÐAny setting except ºOFFº
Temperature ÐTowards WARM
(red zone)
Air intake ÐFRESH (outside air)
Air flow ÐFLOOR
Air conditioning ÐOFF
For quick heating, select recirculated
air for a few minutes. To keep the
windows from fogging, select fresh af-
ter the vehicle interior has been
warmed.
Press the ºA/Cº button on for dehumidi-
fied heating.
Choose floor/windshield air flow to heat
the vehicle interior while defrosting or
defogging the windshield. Air conditioning
For best results, set controls to:
Fan speed ÐAny setting except ºOFFº
Temperature ÐTowards COLD
(blue zone)
Air intake ÐFRESH (outside air)
Air flow ÐPANEL
Air conditioning ÐONFor quick cooling, move the air intake
selector to recirculate for a few min-
utes.
Ventilation
For best results, set controls to:
Fan speed ÐAny setting except ºOFFº
Temperature ÐTowards COLD
(blue zone)
Air intake ÐFRESH (outside air)
Air flow ÐPANEL
Air conditioning ÐOFF
Defogging
The inside of the windshield
For best results, set controls to:
Fan speed ÐAny setting except ºOFFº
Temperature ÐTowards WARM
(red zone) to heat; COLD (blue zone) to
cool
Air intake ÐFRESH (outside air)
Air flow ÐWINDSHIELD
Air Conditioning ÐON
Vehicles with A/Cº buttonÐ
Turning the air flow selector knob to the
windshield position turns on the defroster-
linked air conditioning. This is to clear up
the front view more quickly.
When the ºA/Cº button is not pressed in,
turning the air flow selector knob to anoth-
er position turns off the air conditioning.
On humid days, do not blow cold air
on the windshieldÐthe difference be-
tween the outside and inside tempera-
tures could make the fogging worse.

'98 TERCEL (U)
11 8
NOTICE
A large amount of unburned gases flowing into the three- way catalyticconverter may cause it to overheatand create a fire hazard. To prevent
this and other damage, observe thefollowing precautions:
Use only unleaded gasoline.
Do not drive with an extremely lowfuel level; running out of fuel could
cause the engine to misfire, creat-ing an excessive load on the three-way catalytic converter.
Do not allow the engine to run atidle speed for more than 20 min-
utes.
Avoid racing the engine.
Do not push- start or pull- start yourvehicle.
Do not turn off the ignition while
the vehicle is moving.
Keep your engine in good runningorder. Malfunctions in the engineelectrical system, electronic ignitionsystem/distributor ignition system
or fuel systems could cause an ex-tremely high three- way catalyticconverter temperature.
If the engine becomes difficult tostart or stalls frequently, take yourvehicle in for a check- up as soon
as possible. Remember, your Toyotadealer knows your vehicle and itsthree- way catalytic converter sys-
tem best.
To ensure that the three- way cata-lytic converter and the entire emis-sion control system operate proper-ly, your vehicle must receive the
periodic inspections required by theToyota Maintenance Schedule. Forschedule maintenance information,
refer to the separate ºOwner'sManual Supplement/MaintenanceScheduleº.
Engine exhaust cautions
CAUTION
Avoid inhaling the engine exhaust.
It contains carbon monoxide, which
is a colorless and odorless gas. It
can cause unconsciousness or even
death.
Make sure the exhaust system has
no holes or loose connections. The
system should be checked from
time to time. If you hit something,
or notice a change in the sound of
the exhaust, have the system
checked immediately.
Do not run the engine in a garage
or enclosed area except for the
time needed to drive the vehicle in
or out. The exhaust gases cannot
escape, making this a particularly
dangerous situation.
Do not remain for a long time in a
parked vehicle with the engine run-
ning. If it is unavoidable, however,
do so only in an unconfined area
and adjust the heating or cooling
system to force outside air into the
vehicle.

'98 TERCEL (U)11 9

Keep the trunk lid closed while
driving. An open or unsealed trunk
lid may cause exhaust gases to be
drawn into the vehicle. If you must
drive with the trunk lid open to ac-
commodate a large object, close the
windows, open all the instrument
panel vents and have the heating or
cooling system deliver fresh air into
the vehicle by turning the fan to
high speed with the air intake con-
trol set at the outside air position.
To allow proper operation of your
vehicle's ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or oth-
er obstructions.
If you smell exhaust fumes in the
vehicle, drive with the windows
open and the trunk lid closed. Have
the cause immediately located and
corrected.
FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of
lubricating and cooling the inside of the
engine, and plays a major role in main-
taining the engine in proper working order.
ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are as
follows.
Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil
is left on the cylinder wall when a pis-
ton moves downwards in the cylinder.
High negative pressure generated when
the vehicle is decelerating sucks some
of this oil into the combustion chamber.
This oil as well as some part of the oil
film left on the cylinder wall is burned
by the high temperature combustion
gases during the combustion process.
Oil is also used to lubricate the stems
of the intake valves. Some of this oil
is sucked into the combustion chamber
together with the intake air and is
burned along with the fuel. High tem-
perature exhaust gases also burn the
oil used to lubricate the exhaust valve
stems.
The amount of engine oil consumed de-
pends on the viscosity of the oil, the
quality of the oil and the conditions the
vehicle is driven under.
More oil is consumed by high- speed driv-
ing and frequent acceleration and decel-
eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.
When judging the amount of oil con-
sumption, note that the oil may become
diluted and make it difficult to judge
the true level accurately.
As an example, if a vehicle is used for
repeated short trips, and consumes a nor-
mal amount of oil, the dipstick may not
show any drop in the oil level at all, even
after 1000 km (600 miles) or more. This
is because the oil is gradually becoming
diluted with fuel or moisture, making it
appear that the oil level has not changed.
Facts about engine oil
consumption

'98 TERCEL (U)137
If your engine coolant temperature
gauge indicates overheating, if you ex-
perience a loss of power, or if you hear
a loud knocking or pinging noise, the
engine has probably overheated. You
should follow this procedure...
1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in ºPº
(automatic) or neutral (manual) and ap-
ply the parking brake. Turn off the air
conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir,stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Visually check to see if the engine drive belt (water pump belt) is broken
or loose. Look for obvious coolant
leaks from the radiator, hoses, and un-
der the vehicle. However, note that wa-
ter draining from the air conditioning is
normal if it has been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
4. If the engine drive belt is broken orcoolant is leaking, stop the engine im-
mediately. Call a Toyota dealer for as-
sistance.
5. If the engine drive belt is O.K. and there are no obvious leaks, check the
coolant reservoir. If it is dry, add cool-
ant to the reservoir while the engine is
running. Fill it about half full.
CAUTION
Do not attempt to remove the radiator
cap when the engine and radiator are
hot. Serious injury could result from
scalding hot fluid and steam blown
out under pressure.
6. After the engine coolant temperaturehas cooled to normal, again check the
coolant level in the reservoir. If neces-
sary, bring it up to half full again. Seri-
ous coolant loss indicates a leak in the
system. You s hould have it checked as
soon as possible at your Toyota dealer.
If your vehicle overheats

'98 TERCEL (U)
164 1. Power steering fluid reservoir
2. Engine oil filler cap
3. Engine oil level dipstick
4. Brake fluid reservoir
5. Fuse blocks
6. Windshield washer fluid tank
7. Battery
8. Engine coolant reservoir
9. Electric cooling fans
Engine compartment overview

'98 TERCEL (U)167
Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
NOTICE
Remember that battery and ignition
cables carry high currents or volt-ages. Be careful of accidentallycausing a short circuit.
Add only demineralized or distilled water to fill the radiator. And if youspill some of the coolant, be sure
to wash it off with water to preventit from damaging the parts or paint.
Do not allow dirt or anything elseto fall through the spark plug holes.
Do not pry the outer electrode of a
spark plug against the center elec-trode.
Use only spark plugs of the speci-
fied type. Using other types willcause engine damage, loss of per-formance or radio noise.
Do not overfill automatic transmis- sion fluid, or the transmissioncould be damaged.
Do not drive with the air cleaner filter removed, or excessive engine
wear could result. Also backfiringcould cause a fire in the engine compartment.
Be careful not to scratch the glasssurface with the wiper frame.
When closing the engine hood,check to see that you have not for-
gotten any tools, rags, etc.

'98 TERCEL (U)173
Look at the see- through coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the ºFULLº and ºLOWº lines on the
reservoir. If the level is low, add ethyl-
ene- glycol type coolant.
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the ºLOWº line, add
coolant. Bring the level up to the ºFULLº
line.
Use only ethylene- glycol type coolant.
See information in the next column.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the
radiator, hoses, radiator cap and drain
cock and water pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check
for leaks in the cooling system.
CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Your coolant must contain ethylene- glycol
antifreeze. In addition to preventing freez-
ing and subsequent damage to the engine,
this will also prevent corrosion. Further
supplemental inhibitors or additives are
neither needed nor recommended.
Read the antifreeze container for informa-
tion on freeze protection. Follow the
manufacturer 's directions for how much to
mix with water. The total capacity of the
cooling system is given in Part 8. We
recommend 50% solution be used for your
Toyota, or a sufficient quantity to provide
protection to about -35
5C (- 31 5F).
NOTICE
Do not use alcohol type antifreeze or
plain water alone.
Checking brake fluid
Ty p e A
Ty p e B
Checking the engine coolant level

'98 TERCEL (U)179
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or they may
cause loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
This must be observed on compact spare
tires, too.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ab
ility, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.

'98 TERCEL (U)
192
Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 45 (11.9, 9.9) Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.31Ð0.41 (0.012Ð0.016)
Spark plug type: DENSO K16TR11
NGK BKR5EKB11
Spark plug gap, mm (in.): 1.1 (0.043)
Drive belt tension measured with Borroughs
drive belt tension gauge No.BT- 33- 73F
(used belt), Ibf: 100 20
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp. qt.):
With filter 2.8 (3.0, 2.5)
Without filter 2.6 (2.7, 2.3)
Oil grade: API grade SH, ºEnergy-Conserving IIº or
SJ, Energy- Conservingº multigrade en-
gine oil or ILSAC multigrade engine oil
is recommended. Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Automatic transmission Vehiecles sold in Puerto Rico
4.8 (5.1, 4.2)
Vehiecles sold outside Puerto Rico 5.3 (5.6, 4.7)
Manual transmission 4.9 (5.2, 4.3)
Coolant type: With ethylene- glycol antifreeze
(Do not use alcohol type.)