engine TOYOTA TERCEL 1999 Workshop Manual

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Checking power steering fluid
If hot add
If hot O.K. If cold
O.K.
If cold add
Check the fluid level on the dipstick. If
necessary, add automatic transmission
fluid DEXRON II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (60 5CÐ80 5C or 140 5FÐ175 5F). You
may also check the level when the fluid
is cold (about room temperature,10 5CÐ30 5C or 50 5FÐ85 5F) if the engine
has not been run for about five hours.
a. Clean all dirt from outside of the reser-
voir tank.
b. Remove the filler cap by turning it
counterclockwise and wipe the dipstick
clean. c. Reinstall the filler cap.
d. Remove the filler cap again and look at
the fluid level. If the fluid is cold, the
level should be in the ºCOLDº range on
the dipstick. Similarly, if it is hot, the fluid
level should be in the ºHOTº range. If the
level is at the low side of either range,
add automatic transmission fluidDEXRON
II or III to bring the level within
the range.
e. After replacing the filler cap, visually
check the steering box case, vane pump
and hose connections for leaks or dam-age.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
Checking tire pressure
Keep your tire pressures at the proper
level.
The recommended cold tire pressures, tire
size and the vehicle capacity weight are
given in Part 8. They are also on the tire
pressure label as shown.
You should check the tire pressures every
two weeks, or at least once a month. And
do not forget the spare!
Incorrect tire pressure can reduce tire
life and make your vehicle less safe to
drive.

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ÐChecking battery exterior
Terminals
Ground
cable Hold- down
clamp
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold- down clamp.
a. If the battery is corroded, wash it off
with a solution of warm water and baking
soda. Coat the outside of the terminals
with grease to prevent further corrosion.
b. If the terminal connections are loose,
tighten their clamp nutsÐbut do not over-
tighten.
c. Tighten the hold- down clamp only
enough to keep the battery firmly in place.
Overtightening may damage the battery
case.NOTICE
Be sure the engine and all accesso- ries are off before performing main-tenance.
When checking the battery, remove
the ground cable from the negativeterminal (º- º mark) first and rein-stall it last.
Be careful not to cause a short cir- cuit with tools.
Take care no solution gets into thebattery when washing it.
ÐChecking battery fluid
There are two types of batteries:
maintenance type and non- maintenance
type.
A non- maintenance battery has
ºMAINTENANCE FREE BATTERYº on its
top. A maintenance type battery does not
have such indication.
Maintenance type batteryÐ
Check the fluid condition by the fluid level
lines on the side of the battery.
Non- maintenance batteryÐ
Check the battery condition by the
hydrometer on the top of the battery.

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184
NOTICE
Do not overfill the cells. Excess elec- trolyte could squirt out of the batteryduring heavy charging, causing corro-sion or damage.
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. Maintenance type batteriesÐRemove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
3. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Non- maintenance batteries: Only do
a slow charge (5 A or less). Charg-
ing at a quicker rate is dangerous.
The battery may explode, causing
personal injuries.
Maintenance type batteries: Be sure
to remove the vent plugs before re-
charging.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure allaccessories are turned off.

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If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your Toyota dealer correct it as
soon as possible.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.
Adding washer fluid
If any washer does not work, the wash-
er tank may be empty. Add washer
fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer 's directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-age your vehicle's paint.
Replacing light bulbsÐ
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if scratched
or dropped. Hold a bulb only by its
plastic or metal case. Do not touch
the glass part of a bulb with barehands.
NOTICE
Only use a bulb of the listed type.

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Part 8
SPECIFICATIONS
Dimensions and weight
Engine
Fuel
Service specifications
Ti r es
Fuses
Dimensions and weight
Overall length mm (in.) 4130 (162.6)
Overall width mm (in.) 1660 ( 65.4)
Overall height mm (in.) 1375 ( 54.1)
*
Wheelbase mm (in.) 2380 ( 93.7)
Front tread mm (in.) 1400 ( 55.1)
Rear tread mm (in.) 1395 ( 54.9)
Vehicle capacity weight
(occupants + luggage) kg (lb.) 352 (775)
* : Unladen vehicle Engine
Model:
5E- FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 74.0 87.0 (2.91 3.43)
Displacement, cm 3
(cu. in.):
1497 (91.3)

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Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 45 (11.9, 9.9) Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.31Ð0.41 (0.012Ð0.016)
Spark plug type: DENSO K16TR11
NGK BKR5EKB11
Spark plug gap, mm (in.): 1.1 (0.043)
Drive belt tension measured with Borroughs
drive belt tension gauge No.BT- 33- 73F
(used belt), Ibf: 100 20
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp. qt.):
With filter 2.8 (3.0, 2.5)
Without filter 2.6 (2.7, 2.3)
Oil grade: API grade SJ, ºEnergy- Conservingº or
ILSAC multigrade engine oil is recom-
mended. Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Automatic transmission Vehicles sold in Puerto Rico
4.8 (5.1, 4.2)
Vehicles sold outside Puerto Rico 5.3 (5.6, 4.7)
Manual transmission 4.9 (5.2, 4.3)
Coolant type: ºToyota Long Life Coolantº or equivalent
With ethylene- glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.

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BATTERY

Maintenance type battery
Specific gravity reading at 20 C(68 F):
1.250Ð1.290 Fully charged
1.160Ð1.200 Half charged
1.060Ð1.100 Discharged

Non−maintenance battery Open voltage *
at 20 C (68 F):
12.6 VÐ12.8 V Fully charged
12.2 VÐ12.4 V Half charged
11.8 VÐ12.0 V Discharged
* : Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off
Charging rates:
Non−maintenance battery 5 A max .
Maintenance type battery Quick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.): 5Ð15 (0.2Ð0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type: Gear oil API GL- 4 or GL- 5
Recommended oil viscosity: SAE 75W- 90
AUTOMATIC TRANSAXLE
3- speed type automatic transmission Automatic transmission Fluid capacity (drain and ref ill),
L (qt., Imp. qt.):
Up to 2.5 (2.6, 2.2)
Differential Fluid capacity, L (qt., Imp. qt.): 1.4 (1.5, 1.2)
4- speed type automatic transmission Fluid capacity (drain and ref ill),
L (qt., Imp. qt.): Up to 3.1 (3.3, 2.7)
Fluid type: Automatic transmission fluid D- II or DEXRON III (DEXRON II) BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
With anti- lock brake system 55 (2.2)
Without anti- lock brake system 60 (2.4)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, in. (mm): 1.0 (0.04)
Lining wear limit, in. (mm): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 5Ð8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel freeplay: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II or III

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Tires
Tire size:
Spare tire T115/70D14 88M
T105/70D14 83M
Except spare tire 155SR13 (155/80R 79S)
P185/60R14 82H
P175/65R14 81S
Tire pressure, kPa (kgf/cm 2
or bar, psi):
Spare tire 420 (4.2, 60)
Except spare tire 155SR13 (155/80R 79S) Front 240 (2.4, 34)
Rear 220 (2.2, 32)
P185/60R14 82H
180 (1.8, 26)
P175/65R14 81S 200 (2.0, 28)
Wheel size: Spare tire 14 4T
Except spare tire 155 SR13 13 4 1/2J
P185/60R14 82H 14 5 1/2J
P175/65R14 81S 14 5 1/2J
Wheel nut torque, N´m (kgf´m, ft´lbf):
103 (10.5, 76) Fuses
Engine compartment (U.S.A.)
Fuses (type A) 1. HEAD (LH) 10 A: Left- hand headlight
2. HEAD (RH) 10 A: Right- hand headlight
3. AM2 15 A: Ignition system, charging
system, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, SRS airbag system, seat belt
pretensioners, starter system
4. HAZ- HORN 15 A: Horns, emergency
flashers, theft deterrent system
5. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
systemEngine compartment (Canada)
6. DOME 10 A: Interior lights, open door
warning light, clock, car audio system,
theft deterrent system, daytime running
light system
7. OBD- II 7.5 A: On- board diagnosis sys-
tem
8. ALT- S 5 A: Charging system
9. DRL 5 A: Daytime running light system
10. HEAD (RH- LWR) 10 A: Right- hand
headlight (low beam)
11. HEAD (LH- LWR) 10 A: Left- hand
headlight (low beam)
12. HEAD (RH- UPR) 10 A: Right- hand
headlight (high beam)

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Engine compartment (Canada only)
13. HEAD (LH- UPR) 10 A: Left- hand
headlight (high beam)
14. STOP 10 A: Stop lights, high mounted
stoplight, anti- lock brake system, shift
lock control system
15. A/C 10 A: Air conditioning system
16. TAIL 15 A: Tail lights, parking lights,
license plate lights, instrument panel
lights, air conditioning system, emer-
gency flashers, air conditioning system,
rear window defogger, car audio sys-
tem, cigarette lighter, clockInstrument panel
17. GAUGE 10 A: Gauge and meters, ser-
vice reminder indicator (except head-
light high beam indicator) and warning
buzzers (except discharge, open door
and SRS warning lights), back- up
lights, rear window defogger, power
windows
18. TURN 7.5 A: Turn signal lights
19. WIPER 20 A: Windshield wipers and
washer
20. ECU- IG 5 A: Anti- lock brake system,
air conditioning system, shift lock con-
trol system, daytime running light sys-
temInstrument panel
21. CIG&RADIO 15 A: Cigarette lighter,
car audio system, clock, theft deterrent
system, shift lock control system, SRS
airbag system, seat belt pretensioners
22. IGN 5 A: Charging system, discharge
warning light, multiport fuel injection
system/s equential multiport fuel injec-
tion system, SRS airbag system, seat
belt pretensioners
23. ECU- B 5 A: SRS airbag warning light
Fuses (type B)
24. CDS FAN 30 A: Electric cooling fans
25. RAD FAN 30 A: Electric cooling fans