TOYOTA xB 2004 Owners Manual (in English)

215
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type:
DENSO K16R−U
NGK BKR5EYA
Spark plug gap, mm(in.):
0.8 (0.031)
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Genuine Motor Oil” is filled in your Scion
vehicle. Use Scion approved “Genuine Mo-
tor Oil” or equivalent to satisfy the follow-
ing grade and viscosity.Oil grade:
API grade SL “Energy−Conserving” or
ILSAC multigrade engine oil
Please contact your Scion dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W−30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“Toyota Super Long Life Coolant” is
filled in your Scion vehicle at factory fill.
In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non−silicate, non−amine, non−
nitrite, and non−borate coolant with
long−life hybrid organic acid technology.
Do not use plain water alone.
Please contact your Scion dealer for fur-
ther details.
BATTERY
Open voltage
∗ at 20C (68F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

216
CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type:
Gear oil API GL−4 or GL−5
Recommended oil viscosity:
SAE 75W−90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
2.9 (3.1, 2.6)
Fluid type:
Genuine ATF Type T−IV
Change automatic transmission fluid only
as necessary.Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide”. When
changing the automatic transmission fluid,
use only “Genuine ATF Type T−IV” (ATF
JWS3309 or NWS6500) to aid in assuring
optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Genuine ATF Type T
IV” may cause deterioration in shift
quality, locking up of your transmission
accompanied by vibration, and ultimate-
ly damage the automatic transmission
of your vehicle.BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
55 (2.2)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
6—9 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III

217
Tires
Tire size and cold tire inflation pressure:
Except spare tire
kPa (kgf/cm
2 or bar, psi)
Ti r e siz e
FrontRearWheel size
P185/60R15 84T200 (2.0, 29)200 (2.0, 29)15 x 6 JJ
Spare tire
Ti r e siz e
Tire inflation pressure kPa (kgf/cm2 or bar, psi)Wheel size
T125/70D16 96M420 (4.2, 60)16 x 4T
Wheel nut torque, N·m (kgf·m, ft·Ibf):
103 (10.5, 76)
NOTE:For complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pressure”
through “Replacing wheels”, page 195 through 202.

218
Fuses
81A001
Engine compartment
Fuses
1. RDI 30 A: Electric cooling fan
2. HTR SUB1 50 A: Air conditioning sys-
tem
3. ABS NO.1 40 A: Anti−lock brake sys-
tem
4. DOME 15 A: Clock, interior light,
gauges of meters
5. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
81A002
Instrument panel
6. HORN 15 A: Horn
7. AM2 15 A: Starter system, SRS airbag
system, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, discharge warning system
8. ST 30 A: Starter system
9. HLP LH/HLP LO LH 10 A: Left−
hand headlight
10. HLP RH/HLP LO RH 10 A: Right−
hand headlight
11. A/C2 7.5 A: Air conditioning system12. SPARE 30 A: Spare
13. SPARE 15 A: Spare
14. AM1 40 A: “ACC”, “GAUGE”, “WIPER”,
and “ECU−IG” fuses
15. POWER 30 A: Power windows
16. HTR 40 A: Air conditioning system
17. DEF 30 A: Rear window defogger sys-
tem.
18. GAUGE 10 A: Back−up lights, charging
system, air conditioning system, power
window system, gauges of meters
19. D/L 25 A: Power door lock system
20. TAIL 10 A: Tail lights, parking lights,
license plate lights
21. WIPER 20 A: Windshield wipers and
washer
22. ECUB 7.5 A: SRS airbag system
23. FOG 15 A: Front fog lights
24. ACC 15 A: Clock, cigarette lighter
25. ECUIG 7.5 A: Anti−lock brake system,
electric cooling fan
26. OBD 7.5 A: On−board diagnosis sys-
tem

219
27. HAZ 10 A: Turn signal lights, emergen-
cy flashers
28. A.C 7.5 A: Air conditioning system
29. STOP 10 A: Stop lights, high mounted
stop light, anti−lock brake system, shift
lock system, multiport fuel injection
system/sequential multiport fuel injec-
tion system

220

221
REPORTING SAFETY DEFECTS FOR U.S.
OWNERS
REPORTING SAFETY DEFECTS FOR U.S. OWNERS
Reporting safety defects for U.S. ownerss222 . . . . . . . . . . . . . . . . . . . .
SECTION 9

222
If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately in-
form the National Highway Traffic
Safety Administration (NHTSA) in
addition to notifying Scion, a
marque of Toyota Motor Sales,
U.S.A., Inc.
(Toll−free: 1−866−707−2466).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety
defect exists in a group of ve-
hicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Scion, a
marque of TMS, U.S.A., Inc.To contact NHTSA, you may either
call the Auto Safety Hotline toll−
free at 1−800−424−9393 (or
366−0123 in Washington,D.C. area)
or write to: NHTSA, U.S.Depart-
ment of Transportation, Washing-
ton,D.C. 20590. You can also ob-
tain other information about motor
vehicle safety from the Hotline.
Reporting safety defects for
U.S. owners

Publication No. OM52506U
Part No. 01999-52506
Printed in Japan 02−0310−01
xB(
Quick index
If a service reminder indicator or warning buzzer comes on 77. . . .
If your vehicle will not start 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your engine stalls while driving 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 161. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break-in period 114. . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Complete index NO TAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 114 for detailed information.
Fuel tank capacity:
45 L (11.9 gal., 9.9 lmp.gal.)
Engine oil:
API grade SL “Energy−Conserving” or ILSAC
multigrade engine oil is recommended.
See page 191 for detailed information.
Automatic transmission fluid:
Genuine ATF Type T−IV
See page 216 for detailed information.
Tire information: See pages 195 through 202.
Tire pressure: See page 217.
U1
B

You should know as much about the quality and
importance of proper maintenance of your new
vehicle as the people who built it.
The Scion authorized Repair Manual
tells you how to maintain your vehicle and
enables you to correctly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Scion authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.