battery TOYOTA YARIS 2004 1.G User Guide

1412005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
(c) Jump starting
To avoid serious personal injury and
damage to your vehicle which might re-
sult from battery explosion, acid burns,
electrical burns, or damaged electronic
components, these instructions must be
followed precisely.
If you are unsure about how to follow this
procedure, we strongly recommend that
you seek the help of a competent me-
chanic or towing service.
CAUTION

Batteries contain sulfuric acid
which is poisonous and corrosive.
Wear protective safety glasses when
jump starting, and avoid spilling
acid on your skin, clothing, or ve-
hicle.

If you should accidentally get acid
on yourself or in your eyes, remove
any contaminated clothing and flush
the affected area with water imme-
diately. Then get immediate medical
attention. If possible, continue to
apply water with a sponge or cloth
while en route to the medical office.

The gas normally produced by a
battery will explode if a flame or
spark is brought near. Use only
standardized jumper cables and do
not smoke or light a match while
jump starting.
NOTICE
The battery used for boosting must
be 12 V. Do not jump start unless you
are sure that the booster battery is
correct.
JUMP STARTING PROCEDURE1. If the booster battery is installed in another vehicle, make sure the vehicles
are not touching. Turn off all unneces-
sary lights and accessories.
When boosting, use the battery of
matching or higher quality. Any other
battery may be difficult to jump start
with.
If jump starting is difficult, charge the
battery for several minutes.
2. If required, remove all the vent plugs from the booster and discharged batter-
ies. Lay a cloth over the open vents
on the batteries. (This helps reduce the
explosion hazard, personal injuries and
burns.)
3. If the engine in the vehicle with the booster battery is not running, start it
and let it run for a few minutes. During
jump starting, run the engine at about
2000 rpm with the accelerator pedal
lightly depressed.
04 05.18

1422005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
SY41001
Jumper cable
Positive terminal
(“+” mark)
Discharged
battery Booster battery Positive
terminal
(“
+” mark)
4. Make the cable connections in the or-
der a, b, c, d.
a. Connect the clamp of the positive
(red) jumper cable to the positive (+)
terminal on the discharged battery.
b. Connect the clamp at the other end
of the positive (red) jumper cable to
the positive (+) terminal on the booster
battery.
SY41002
Jumper cable
Booster battery Negative terminal
(“–” mark)
Discharged
battery
c. Connect the clamp of the negative
(black) jumper cable to the negative ( −)
terminal on the booster battery.
d. Connect the clamp at the other end
of the negative (black) jumper cable to
a solid, stationary, unpainted, metallic
point of the vehicle with the discharged
battery.
The recommended connecting point is
shown in the following illustration:
SF41001
Connecting point
Do not connect the cable to or near any
part that moves when the engine is
cranked.
CAUTION
When making the connections, to
avoid serious injury, do not lean over
the battery or accidentally let the
jumper cables or clamps touch any-
thing except the correct battery termi-
nals or the ground.
04 05.18

1432005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
5. Start your engine in the normal way.After starting, run it at about 2000 rpm
for several minutes with the accelerator
pedal lightly depressed.
6. Carefully disconnect the cables in the exact reverse order: the negative cable
and then the positive cable.
7. Carefully dispose of the battery cover cloths—they may now contain sulfuric
acid.
8. If removed, replace all the battery vent plugs.
If the cause of your battery discharging is
not apparent (for example, lights left on),
you should have it checked at your Toyota
dealer.
If the first start attempt is not success-
ful...
Check that the clamp on the jumper
cables are tight. Recharge the discharged
battery with the jumper cables connected
for several minutes and restart your en-
gine in the normal way.
If another attempt is not successful, the
battery may be depleted. Have it checked
at your Toyota dealer. If your engine stalls while driving...
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again.
If the engine will not start, see “If your
vehicle will not start”.
CAUTION
If the engine is not running, the pow-
er assist for the brakes and steering
will not work so steering and braking
will be much harder than usual.
If your vehicle overheats
If your engine coolant temperature
gauge indicates overheating, if you ex-
perience a loss of power, or if you hear
a loud knocking or pinging noise, the
engine has probably overheated. You
should follow this procedure...
1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in “P”
(automatic) or neutral (manual) and ap-
ply the parking brake. Turn off the air
conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
04 05.18
If your engine stalls while
driving

1732005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
If you are a skilled do−it−yourself
mechanic, the Toyota service manuals are
recommended. Please be aware that
do− it−yourself maintenance can affect your
warranty coverage. See “Owner ’s Warranty
Information Booklet” or “Owner ’s Manual
Supplement” for the details.
General maintenance
Listed below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any
unusual noise, smell or vibration, you
should investigate the cause or take your
vehicle to your Toyota dealer or a quali-
fied service shop immediately. It is recom-
mended that any problem you notice be
brought to the attention of your dealer or
the qualified service shop for their advice.
CAUTION
Make these checks only with ade-
quate ventilation if you run the en-
gine.
IN THE ENGINE COMPARTMENT
Items listed below should be checked
from time to time, e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See Section 7 −3 for additional in-
formation. Engine coolant level
Make sure the coolant level is between
the “FULL” and “LOW” lines on the see
−
through reservoir when the engine is cold.
See Section 7 −2 for additional information.
Radiator, condenser and hoses
Check that the front of the radiator and
condenser are clean and not blocked with
leaves, dirt or insects. See Section 7 −2
for additional information.
Battery condition
Check the battery condition by the indica-
tor color. See page 201 in Section 7 −3 for
additional information.
Brake fluid level
Make sure the brake fluid level is correct.
See Section 7 −2 for additional information.
Engine oil level
Check the level on the dipstick with the
engine turned off and the vehicle parked
on a level ground. See Section 7 −2 for
additional information.
Power steering fluid level
Check the level through the reservoir. The
level should be in the “HOT” or “COLD”
range depending on the fluid temperature.
See Section 7 −2 for additional information.
04 05.18

1762005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Some states have vehicle emission in-
spection programs which include OBD
(On−Board Diagnostics) che cks.
The OBD system monitors the operation
of the emission control system. When the
OBD system determines that a problem
exists somewhere in the emission control
system, the malfunction indicator lamp
comes on. In this case, your vehicle may
not pass the I/M test and need to be
repaired. Contact your Toyota dealer to
service the vehicle.
Even if the malfunction indicator lamp
does not come on, your vehicle may not
pass the I/M test as readiness codes
have not been set in the OBD system.
Readiness codes are automatically set
during ordinary driving. However, when the
battery is disconnected or run down, the
codes are erased. Also, depending on
your driving habits, the codes may not be
completely set.
Also, if the malfunction indicator lamp had
come on recently due to temporary mal-
function such as a loose fuel tank cap,
your vehicle may not pass the I/M test. The malfunction indicator lamp will go off
after taking several driving trips, but the
error code in the OBD system will not be
cleared unless about 40 trips or more are
taken.
If your vehicle does not pass the I/M test
even the malfunction indicator lamp does
not come on, contact your Toyota dealer
to prepare the vehicle for re
−testing.
04 05.18
Emissions inspection and
maintenance (I/M) programs

1782005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Engine compartment overview
1. Windshield washer fluid tank
2. Engine oil filler cap
3. Power steering fluid reservoir
4. Brake fluid reservoir
5. Battery
6. Fuse blocks
7. Engine coolant reservoir
8. Radiator
9. Condenser
10. Electric cooling fan
11. Engine oil level dipstick
04 04.06
SU71008

1802005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
CAUTION

When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)

Right after driving, the engine
compartment—the engine, radiator,
exhaust manifold and spark plug
boots, etc.—will be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.

If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.

Do not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.

Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.

Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.

Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.

Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.

Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.

Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.

Do not leave used oil within the
reach of children.

Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.

Take care when filling the brake and
clutch fluid reservoirs because
brake fluid can harm your eyes and
damage painted surfaces. If fluid
gets in your eyes, flush your eyes
with clean water immediately. If you
still feel uncomfortable with your
eyes, go to the doctor.
04 04.06

1812005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
NOTICE

Remember that battery and ignition
cables carry high currents or volt-
ages. Be careful of accidentally
causing a short circuit.

Add only “Toyota Super Long Life
Coolant” or similar high quality eth-
ylene glycol based non −silicate,
non− amine, non −nitrite, and non −bo-
rate coolant with long −life hybrid
organic acid technology to fill the
radiator. “Toyota Super Long Life
Coolant” is a mixture of 55% cool-
ant and 45% deionized water.

If you spill some of the coolant, be
sure to wash it off with water to
prevent it from damaging the parts
or paint.

Do not allow dirt or anything else
to fall through the spark plugholes.

Use only spark plugs of the speci-
fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.

Do not overfill automatic transmis-
sion fluid, or the transmission
could be damaged.

Do not drive with the air cleaner
filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the engine
compartment.

Be careful not to scratch the glass
surface with the wiper frame.

When closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.
Parts and tools
Here is a list of parts and tools you will
need to perform do −it−yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
CHECKING THE ENGINE OIL LEVEL
Parts (if level is low):

Engine oil API grade SL
“Energy −Conserving” or ILSAC
multigrade having viscosity proper for
your climate
Tools:

Rag or paper towel

Funnel (only for adding oil)
CHECKING THE ENGINE COOLANT
LEVEL
Parts (if level is low):

“Toyota Super Long Life Coolant” or
similar high quality ethylene glycol
based non −silicate, non −amine, non− ni-
trite, and non −borate coolant with long −
life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a
mixture of 55% coolant and 45% deion-
ized water.
Tools:

Funnel (only for adding coolant)
04 04.06

1822005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
CHECKING BRAKE FLUID
Parts (if level is low):

SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:

Rag or paper towel

Funnel (only for adding fluid)
CHECKING POWER STEERING FLUID
Parts (if level is low):

Automatic transmission fluid
DEXRON®II or III
Tools:

Rag or paper towel

Funnel (only for adding fluid)
CHECKING BATTERY CONDITION
Tools:

Warm water

Baking soda

Grease

Conventional wrench (for terminal
clamp bolts)
CHECKING AND REPLACING FUSES
Parts (if replacement is necessary):

Fuse with same amperage rating as
original ADDING WASHER FLUID
Parts:

Water

Washer fluid containing antifreeze (for
winter use)
Tools:

Funnel
REPLACING LIGHT BULBS
Parts:

Bulb with same number and wattage
rating as original (See charts in
“Replacing light bulbs” in Section 7 −3.)
Positioning the jack
SH71009
Do not jack up Do not jack up
Attachment
Lower back outer
panel (protrusion)
When jacking up your vehicle with the
jack, position the jack correctly as
shown in the illustration.
Jack position
. . . . . . . . . .
Front—Front suspension member
Rear—Lower back outer panel
Support position for
Pantograph jack
. . . . . .
04 04.06

1992005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
DO−IT−YOURSELF MAINTENANCE
Electrical components
Checking battery condition 200
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 202
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 202
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 203
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 204
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
04 04.06
SECTION 7− 3