Speed TOYOTA YARIS 2006 2.G Service Manual

2192006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Maintain a moderate speed on high-
ways. The faster you drive,the greater
the fuel consumption. By reducing your
speed, you will cut down on fuel con-
sumption.
Keep the front wheels in proper
alignment. Avoid hitting the curb and
slow down on rough roads. Improper
alignment not only causes faster tire
wear but also puts an extra load on
the engine, which, in turn, wastes fuel.
Keep the bottom of your vehicle free
from mud, etc. This not only lessens
weight but also helps prevent corro-
sion.
Keep your vehicle tunedup and in
top shape. A dirty air cleaner,
improper valve clearance, dirty plugs,
dirty oil and grease,brakes not
adjusted, etc. all lower engine
performance and contribute to poor fuel
economy. For longer life of all parts
and lower operating costs, keep all
maintenance work on schedule, and if
you often drive under severe
conditions, see that your vehicle
receives more frequent maintenance.
(For scheduled maintenance
information, please refer to the
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”.)
CAUTION
Never turn off the engine to coast
down hills. Your power steering and
brake booster will not function with-
out the engine running. Also, the
emission control system operates
properly only when the engine is run-
ning.

2212006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
IN CASE OF AN EMERGENCY
In case of an emergency
If your vehicle will not start222
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If your engine stalls while driving 226
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If you cannot increase engine speed 226
. . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 227
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If you have a flat tire 228
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. . . . .
If your vehicle becomes stuck 240
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 240
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you cannot shift automatic transmission selector lever 244
. . . . . . . .
If you lose your keys 245
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. . . .
SECTION 4

2222006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Before making these checks, make sure
you have followed the correct starting pro-
cedure given in “How to start the engine”
in Section 3 and that you have sufficient
fuel. If your vehicle is equipped with the
engine immobilizer system, also check
whether the other keys will start the en-
gine. If they work, your key may be bro-
ken. Have the key checked at your Toyota
dealer. If none of your keys work, there
may be a malfunction in the immobilizer
system. Call your Toyota dealer. (See
“Keys (with engine immobilizer system)”
on page 11 in Section 1 −2.)
If the engine does not turn over or
turns over too slowly— 1. Check that the battery terminals are tight and clean.
2. If the battery terminals are connected correctly, switch on the interior light.
3. If the light does not come on, is dim or goes out when the starter is
cranked, the battery is discharged. You
may try jump starting. See “(c) Jump
starting” for further instructions.
If the light comes on and is normal, but
the engine still will not start, it needs
adjustment or repair. Call a Toyota dealer
or qualified repair shop.NOTICE
Do not pull or pushstart the ve-
hicle. It may damage the vehicle or
cause a collision when the engine
starts. Also the threeway catalytic
converter may overheat and become a
fire hazard.
If the engine turns over at its normal
speed but will not start— 1. Turn the ignition key to “ACC” or “LOCK” and try starting the engine
again.
2. If the engine will not start, the engine may be flooded because of repeated
cranking. See “(b) Starting a flooded
engine” for further instructions.
3. If the engine still will not start, it needs adjustment or repair. Call a Toyota
dealer or qualified repair shop.
(b) Starting a flooded engine
If the engine will not start, your engine
may be flooded because of repeated
cranking.
If this happens, turn the ignition key to
“START” with the accelerator pedal fully
depressed, and hold the key at this posi-
tion for about 30 seconds. Then the
cranking hold function stops cranking au-
tomatically, and you can try starting the
engine with your foot off the accelerator
pedal.
If the engine does not start, wait a few
minutes and try again.
If the engine still will not start, it needs
adjustment or repair. Call a Toyota dealer
or qualified repair shop for assistance.
If your vehicle will not start—
(a) Simple checks

2262006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
PS41010
AFTER JUMP STARTING
Install the cover as shown in the illustra-
tion.
NOTICE
After installed the cover, make sure
the cover is securely in its original
position. If it is not secured, it may
be damaged to your vehicle.
If your engine stalls while driving...1. Reduce your speed gradually, keeping a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Turn the ignition key to “ACC” or “LOCK”, and try starting the engine
again.
If the engine will not start, see “If your
vehicle will not start” in this Section.
CAUTION
If the engine is not running, the pow-
er assist for the brakes and steering
will not work so steering and braking
will be much harder than usual.
If engine speed does not increase when
the accelerator pedal is depressed, there
may be a problem somewhere in the elec-
tronic throttle control system.
At this time, vibration may occur. Howev-
er, if you depress the accelerator pedal
more firmly and slowly, you can drive your
vehicle at low speeds. Have your vehicle
checked by your Toyota dealer as soon as
possible.
Even if the abnormality of the electronic
throttle control system is corrected during
low speed driving, the system may not be
recovered until the engine is stopped and
the ignition key is turned to “ACC” or
“LOCK” position.
CAUTION
Be especially careful to prevent erro-
neous pedal operation.
If your engine stalls while
driving If you cannot incr
ease engine
speed

2282006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
If you have a flat tire—
1. Reduce your speed gradually,keeping a straight line. Move cau-
tiously off the road to a safe place
well away from the traffic. Avoid
stopping on the center divider of
a highway. Park on a level spot
with firm ground.
2. Stop the engine and turn on your emergency flashers.
3. Firmly set the parking brake and put the transmission in “P” (auto-
matic) or reverse (manual).
4. Have everyone get out of the ve- hicle on the side away from traffic.
5. Read the following instructions thoroughly.CAUTION
When jacking, be sure to observe
the following to reduce the possi-
bility of personal injury:
Follow jacking instructions.
 Do not put any part of your
body under the vehicle sup-
ported by the jack. Otherwise,
personal injury may occur.
 Do not start or run the engine
while your vehicle is supported
by the jack.
 Stop the vehicle on a level firm
ground, firmly set the parking
brake and put the transmission
in “P” (automatic) or reverse
(manual). Block the wheel diag-
onally opposite to the one be-
ing changed if necessary.
Make sure to set the jack prop-
erly in the jack point. Raising
the vehicle with jack improper-
ly positioned will damage the
vehicle or may allow the ve-
hicle to fall off the jack and
cause personal injury.
 Never get under the vehicle
when the vehicle is supported
by the jack alone.
 Use the jack only for lifting
your vehicle during wheel
changing.
 Do not raise the vehicle with
someone in the vehicle.
 When raising the vehicle, do
not put an object on or under
the jack.
 Raise the vehicle only high
enough to remove and change
the tire.

2302006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
CAUTION
The compact spare tire was de-
signed especially for your To-
yota. Do not use it on any other
vehicle.
 Do not use more than one com-
pact spare tire at the same
time.
 The pressure for the compact
spare tire must be 420 kpa (4.2
kgf/cm
2
or bar, 60 psi).
 Do not exceed 80 km/h (50
mph) when driving with the
compact spare tire.
 Replace the compact spare tire
with the standard tire as soon
as possible.
 Avoid sudden a cceleration,
sudden d eceleration and sharp
turns with the compact spare
tire.
NOTICE
Your ground clearance is re-
duced when the compact spare
tire is installed so avoid driving
over obstacles and drive slowly
on rough, unpaved roads and
speed bumps. Also, do not at-
tempt to go through an auto-
matic car wash as the vehicle
may get caught, resulting in
damage.
PS41533
1. Get the required tools and
spare tire.
1. Ti e −down belt
2. Tool bag
3. Jack handle
4. Spare tire
5. Jack
Split seat only—Before removing the
deck board, slide the rear seat fully
forward.
To remove the deck board, see
“Luggage storage box” on page 175
in Section 1 −10.
You will find a wheel nut wrench in
the tool bag.
—R eq u ired to o ls an d sp are
tire

2432006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
A driver must be in the vehicle to steer
it and operate the brakes.
Towing in this manner may be done only
on hard−surfaced roads for a short dis-
tance and at low speeds. Also, the
wheels, axles, drive train, steering and
brakes must all be in good condition.
CAUTION
Use extreme caution when towing ve-
hicles. Avoid sudden starts or erratic
driving maneuvers which would place
excessive stress on the emergency
towing eyelets and towing cable or
chain. The eyelets and towing cable
or chain may break and cause serious
injury or damage.
NOTICE
 Use only a cable or chain specifi-
cally intended for use in towing ve-
hicles. Securely fasten the cable or
chain to the towing eyelet provided.
 Do not use the left rear eyelet. It is
not designed for towing.
Before towing, release the parking brake
and put the transmission in neutral (manu-
al) or “N” (automatic). The key must be
in “ACC” (engine off) or “ON” (engine run-
ning).
CAUTION
If the engine is not running, the pow-
er assist for the brakes and steering
will not work so steering and braking
will be much harder than usual.
PS41526
1. Remove the front towing eyelet cover
on the front bumper, using a flathead
screwdriver which is wrapped with a
cloth.
—Installing front towing eyelet

2772006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
The tires on your Toyota have built−in
tread wear indicators to help you
know when the tires need replace-
ment. When the tread depth wears to
1.6 mm (0.06 in.) or less, the indica-
tors will appear. If you can see the
indicators in two or more adjacent
grooves, the tire should be replaced.
The lower the tread, the higher the
risk of skidding.
The effectiveness of snow tires is
lost if the tread wears down below
4 mm (0.16 in.).
If you have tire damage such as
cuts, splits, cracks deep e nough to
expose the fabric, or bulges indi-
cating internal damage, the tire
should be repl aced.
If a tire often goes flat or cannot be
properly repaired due to the size or
location of a cut or other damage, it
should be replaced. If you are not
sure, consult with your Toyota dealer. If air loss occurs while driving, do not
continue driving. Driving even a short
distance can damage a tire beyond
repair.
An y ti res wh i ch are over 6 years
old must be checked by a qualified
technician even if damage is not
obvious.
Tires deteriorate with age even if they
have never or seldom been used.
This applies also to the spare tire and
tires stored for future use.
REPLACING YOUR TIRES
When replacing a tire, use a tire of
the same size and construction,
and the same or greater maximum
load as the originally installed
tires.
Using any other size or type of tire
may seriously affect handling, ride,
speedometer/odometer calibration,
ground clearance, and clearance be-
tween the body and tires or snow
chains.
Check that the maximum load of the
replaced tire is greater than 1/2 of the
Gross Axle Weight Ratings (GAWR)
of either the front axle or the rear
axle, whichever is greater. As for the
maximum load of the tire, see the load
limit at maximum cold tire inflation
pressure mentioned on the sidewall
of the tire, and as for the Gross Axle
Weight Ratings (GAWR), see the Cer-
tification Label.
For details about the sidewall of the
tire and the Certification Label, see
pages 191 and 188.

2802006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
TIRE CHAIN SELECTION
Use the tire chains of correct size and
type.
Use SAE Class “S” type radial tire chains
except radial cable chains or V−bar type
chains.
Regulations regarding the use of tire
chains vary according to location or
type of road, so always check local reg-
ulations before installing chains.
CHAIN INSTALLATION
Install the chains on the front tires as
tightly as possible. Do not use tire
chains on the rear tires. Retighten
chains after driving 0.5—1.0 km
(1/4—1/2 mile).
When installing chains on your tires, care-
fully follow the instructions of the chain
manufacturer.
If wheel covers are used, they will be
scratched by the chain band, so remove
the covers before putting on the chains.CAUTION
Do not exceed 50 km/h (30 mph) or
the chain manufacturer ’s recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or lockedwheel
braking, as use of chains may ad-
versely affect vehicle handling.
When driving with chains installed,
be sure to drive carefully. Slow
down before entering curves to
avoid losing control of the vehicle.
Otherwise an accident may occur.
NOTICE
Do not attempt to use a tire chain on
the compact spare tire, as it may re-
sult in damage to the vehicle as well
as the tire.
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace a damaged wheel,
the tire may slip off the wheel or they
may cause loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
This must be observed on compact spare
tires, too.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis.

2992006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Tires
Tire size and cold tire inflation pressure:
Front and rearkPa (kgf/cm
2 or bar, psi)
Ti r e siz e
FrontRearWheel size
P175/65R14 81S220 (2.2, 32)220 (2.2, 32)14 x 5J
P185/60R15 84T220 (2.2, 32)220 (2.2, 32)15 x 5 1/ 2J
For sustained high speeds above 160 km/h (100 mph), in countries where such speeds are permitted by law, add
20 kPa (0.2 kgf/cm2 or bar, 3 psi) to the front tires and rear tires, but never exceed the maximum cold tire inflation
pressure molded on the tire sidewall.
Spare
Ti r e siz e
Tire inflation pressure kPa (kgf/cm2 or bar, psi)Wheel size
T125/70D15 95M420 (4.2, 60)15 x 4T
Wheel nut torque, N·m (kgf·m, ft·Ibf):103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pressure” through “Aluminum wheel precautions”, page 274 through 281 in Section 7 −2.