ESP VAUXHALL ASTRA J 2015 Service Manual

244Vehicle care
Light assembly in the tailgate
1.Open the tailgate and remove the
blind covers on the respective
side.
2. Unscrew and remove the screws. 3. Remove the tail light assembly and detach wiring plug from the
bulb carrier.
4. Remove the bulb holder by turning anticlockwise and replacethe bulb by withdrawing or
pushing the bulb slightly into the socket and rotating anticlockwise:
Tail light ( 1)
Rear fog light/Reverse light ( 2),
depending on the side.
5. Fit the light assembly in the tailgate and tighten the screwsfrom the inside. Attach all covers.Rear fog light respectively reverse
light ( 2), depending on the side, can
be replaced by a cover in the tailgate
without removing the light assembly:
remove cover, turn bulb holder and
replace the bulb by rotating
anticlockwise.

Vehicle care245
3-door hatchback
1. Release the cover on therespective side and remove it.
2. Unscrew both plastic securingnuts from the inside by hand.
3. Carefully withdraw the light assembly from the recesses and
remove.
4. Detach wiring plug from bulb carrier.
5. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light/Brake light ( 1)
Turn signal light ( 2)
version with Light Emitting Diode
(LED)

246Vehicle care
Only turn signal light (2) can be
changed.
6. Insert and turn bulb holder clockwise into the tail light
assembly. Connect the wiring
plug with the light assembly. Fit
light assembly with the retaining
pins into the recesses of the car
body and tighten the securing
nuts from the inside of the load
compartment. Close cover and
engage.
Light assembly in the tailgate
1. Open the tailgate and remove the
covers on the respective side.
2. Unscrew three screws.
3. Remove the tail light assembly from tailgate.
4. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light ( 1)
Rear fog light/Reverse light ( 2),
depending on the side.
( 2 ) (only one side)
version with Light Emitting Diode
(LED)
Only rear fog light respectively
reverse light ( 2), depending on the
side, can be changed.
5. Insert and turn bulb holder clockwise into the tail light
assembly. Fit the tail light
assembly in the tailgate and
tighten the screws. Attach all
covers.
Side turn signal lights 3-door hatchback
To replace bulb, remove lamp
housing:

Vehicle care249Electrical systemFuses
Data on the replacement fuse must match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
■ in the front left of the engine compartment,
■ in left-hand drive vehicles, in the interior behind the storage
compartment, or, in right-hand
drive vehicles, behind the
glovebox,
■ behind a cover on the left side of the
load compartment.
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognized by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.

258Vehicle careTyre pressureCheck the pressure of cold tyres at
least every 14 days and before any
long journey. Do not forget the spare
wheel. This also applies to vehicles
with tyre pressure monitoring system.
Unscrew the valve cap.
Tyre pressure 3 308.
The tyre pressure information label
on the front left or right door frame
indicates the original equipment tyres
and the correspondent tyre
pressures.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the body style.
2. Identify the engine identifier code.
Engine data 3 291.
3. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 308.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle
or other national registration
documents.The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
If the tyre pressure must be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition.
Tyre pressure monitoring system The tyre pressure monitoring system
(TPMS) checks the pressure of all
four wheels once a minute when
vehicle speed exceeds a certain limit.

Vehicle care259Caution
Tyre pressure monitoring system
warns only about low tyre pressure condition and does not replace
regular tyre maintenance by the
driver.
All wheels must be equipped with pressure sensors and the tyres must
have the prescribed pressure.
Notice
In countries where the tyre pressure
monitoring system is legally
required, the use of wheels without
pressure sensors will invalidate the
vehicle type approval.
The current tyre pressures can be
shown in the Vehicle Information
Menu in the Driver Information Centre
(DIC).
The menu can be selected by the
buttons on the turn signal lever.
Press the MENU button to select the
Vehicle Information Menu X.
Turn the adjuster wheel to select the
tyre pressure monitoring system.
System status and pressure warnings
are displayed by a message with the
corresponding tyre flashing in the
Driver Information Centre.
A detected low tyre pressure
condition is indicated by the control
indicator w 3 116.
If w illuminates, stop as soon as
possible and inflate the tyres as
recommended 3 308.

262Vehicle care
Temperature dependencyTyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase.
The tyre pressure value displayed in
the DIC shows the actual tyre
pressure. Therefore it is important to
check tyre pressure with cold tyres.
Tread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons it is recommended that the tread depth of the tyres on
one axle should not vary by more than
2 mm.
The legally permissible minimum tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
is the same as before.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.
Changing tyre and wheel
size If tyres of a different size than those
fitted at the factory are used, it may be necessary to reprogramme the
speedometer as well as the nominal tyre pressure and make other vehicle modifications.
After converting to a different tyre
size, have the label with tyre
pressures replaced.9 Warning
Use of unsuitable tyres or wheels
may lead to accidents and will
invalidate the vehicle type
approval.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination requirements must be used.

Vehicle care269
Fold out the wheel wrench and
install ensuring that it locates
securely and loosen each wheel
nut by half a turn.
The wheels might be protected by
locking wheel nuts. To loosen
these specific nuts first attach the
key adapter onto the head of the nut before installing the wheel
wrench. The key adapter is
located in the glovebox.
3. Ensure the jack is correctly positioned under the relevant
vehicle jacking point.
Some versions have sill
panellings with covered vehicle
jacking points: pull out the cover
at the respective jacking point
firstly.
4. 3-door / 5-door hatchback and
4-door saloon, jack variants 1a,
1b and 3, 3 255:Set the jack to the necessary
height. Position it directly below
the jacking point in a manner that prevents it from slipping.

Vehicle care271
Jacking position for lifting
platform
Rear arm position of the lifting
platform centrically under the recess
of the sill.
Front arm position of the lifting
platform at the underbody.
Spare wheel Some vehicles are equipped with a
tyre repair kit instead of a spare
wheel.
If mounting a spare wheel, which is
different from the other wheels, this
wheel might be classified as a
temporary spare wheel and the
corresponding speed limits apply,
even though no label indicates this.
Seek the assistance of a workshop to
check the applicable speed limit.
The spare wheel has always a steel
rim.Caution
The use of a spare wheel that is smaller than the other wheels or in combination with winter tyres
could affect driveability. Have the defective tyre replaced as soon as
possible.
The spare wheel is located in the load
compartment beneath the floor
covering. It is secured with a wing nut.

Vehicle care273
4. Insert the strap through thespokes of the wheel as shown in
the illustration.
5. Mount the hook to the rear lashing
eye.
6. Tighten the strap and secure it using the buckle.
9 Danger
Always drive with folded up and
engaged rear seat backrests when stowing a damaged full size wheel
in the load compartment.
Stowing a damaged full size
wheel in the spare wheel well,
Sports Tourer and 4-door
saloonVehicles equipped with a full size
spare wheel:
A damaged full size wheel must be
stowed outside up in the spare wheel
well secured with the wing nut.
The floor cover can be placed on the
projecting wheel.
Vehicles equipped with a temporary
spare wheel:
Secure a damaged full size wheel
outside up with the wing nut in the spare wheel well after exchanging the
thread bolt by an extension bolt,
placed in the tool bag 3 255. To
replace the bolt:
1. Install the hexagon key of the wheel wrench ensuring that it
locates securely on the bolt.
2. Turn the wheel wrench anticlockwise to loosen the bolt.
Remove the bolt.