ESP VAUXHALL ASTRA J 2016 Service Manual

246Vehicle care
2. Remove the bulb holder byturning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light ( 1)
Rear fog light/Reverse light ( 2),
depending on the side.
3. Insert bulb holder and turn clockwise. Attach cover.
Sports tourer
1. On left-hand side, fold down the blind and remove.
2. Remove cover on the respectiveside.
3.Unscrew two plastic securing nuts
from the inside by hand.

Vehicle care2474. Carefully withdraw tail lightassembly from recesses and
remove. Make sure that the cable duct remains in position.
5. Detach wiring plug from bulb carrier.
6. Remove the bulb holder by turning anticlockwise and replace
the bulb by withdrawing or
pushing the bulb slightly into the
socket and rotating anticlockwise:
Tail lights ( 1 + 2)
Turn signal light ( 3)
Brake light ( 4)
7. Connect the wiring plug and press
the cable into the retainer. Fit light
assembly with the retaining pins
into the recesses of the vehicle
body and tighten the plastic
securing nuts from the inside of
the load compartment. Attach
cover.
When assembling press the blind
on the left-hand side into the
rubber grommets to reach full
retention force.
Light assembly in the tailgate
1. Open the tailgate and remove the
blind covers on the respective
side.
2. Unscrew and remove the screws. 3. Remove the tail light assembly and detach wiring plug from the
bulb carrier.

248Vehicle care
4. Remove the bulb holder byturning anticlockwise and replace
the bulb by withdrawing or
pushing the bulb slightly into the
socket and rotating anticlockwise:
Tail light ( 1)
Rear fog light/Reverse light ( 2),
depending on the side.
5. Fit the light assembly in the tailgate and tighten the screws
from the inside. Attach all covers.Rear fog light respectively reverse
light ( 2), depending on the side, can
be replaced by a cover in the tailgate
without removing the light assembly:
remove cover, turn bulb holder and
replace the bulb by rotating
anticlockwise.3-door hatchback
1. Release the cover on the respective side and remove it.

Vehicle care249
2. Unscrew both plastic securingnuts from the inside by hand.
3. Carefully withdraw the lightassembly from the recesses and
remove.
4. Detach wiring plug from bulb carrier.
5. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb
slightly into the socket and rotating anticlockwise:
Tail light/Brake light ( 1)
Turn signal light ( 2)
version with Light Emitting Diode
(LED)
Only turn signal light ( 2) can be
changed.
6. Insert and turn bulb holder clockwise into the tail light
assembly. Connect the wiring
plug with the light assembly. Fit
light assembly with the retaining
pins into the recesses of the
vehicle body and tighten the
plastic securing nuts from the
inside of the load compartment.
Close cover and engage.
Light assembly in the tailgate
1. Open the tailgate and remove the
covers on the respective side.
2. Unscrew three screws.
3. Remove the tail light assembly from tailgate.
4. Remove the bulb holder by turning and replace the bulb by
withdrawing or pushing the bulb

250Vehicle careslightly into the socket androtating anticlockwise:
Tail light ( 1)
Rear fog light/Reverse light ( 2),
depending on the side.
( 2 ) (only one side)
version with Light Emitting Diode
(LED)
Only rear fog light respectively
reverse light ( 2), depending on the
side, can be changed.
5. Insert and turn bulb holder clockwise into the tail light
assembly. Fit the tail light
assembly in the tailgate and
tighten the screws. Attach all
covers.
Side turn signal lights 3-door hatchback
To replace bulb, remove lamp
housing:
1. Slide lamp to its left side and remove with its right end.
2. Turn bulb holder anticlockwiseand remove from housing.
3. Pull bulb from bulb holder and replace it.

252Vehicle care
2. Remove lamp downwards, takingcare not to pull on the cable.
3. Remove bulb holder from lamphousing by turning anticlockwise.
4. Pull bulb from bulb holder andreplace it.
5. Insert bulb holder into lamp housing and turn clockwise.
6. Insert lamp into bumper and let engage.
Interior lights
Courtesy light, reading lights Have bulbs replaced by a workshop.
Load compartment light
Have bulbs replaced by a workshop.
Instrument panel illumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse must
match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
● in the front left of the engine compartment
● in left-hand drive vehicles, in the interior behind the storage
compartment, or, in right-hand
drive vehicles, behind the
glovebox
● behind a cover on the left side of the load compartment
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.

Vehicle care261Wheels and tyres
Tyre condition, wheel condition
Drive over edges slowly and at right
angles if possible. Driving over sharp
edges can cause tyre and wheel
damage. Do not trap tyres on the kerb when parking.
Regularly check the wheels for
damage. Seek the assistance of a
workshop in the event of damage or
unusual wear.
Winter tyres
Winter tyres improve driving safety at temperatures below 7 °C and should
therefore be fitted on all wheels.
In accordance with country-specific
regulations, affix the speed sticker in
the driver's field of view.5-door hatchback, 4-door saloon, Sports tourer
Tyre sizes 205/65 R16 are only
suitable as winter tyres.
All engines except A14XER,
B14XER, B14NEL, B14NET,
B14NET LPG, B16XER:Tyre sizes 215/50 R17 are only
suitable as winter tyres.
Tyre designations
E.g. 215/60 R 16 95 H215:tyre width, mm60:cross-section ratio (tyre height
to tyre width), %R:belt type: RadialRF:type: RunFlat16:wheel diameter, inches95:load index e.g. 95 is equivalent to 690 kgH:speed code letter
Speed code letter:
Q:up to 100 mphS:up to 112 mphT:up to 118 mphH:up to 130 mphV:up to 150 mphW:up to 168 mph
Directional tyres
Fit directional tyres such that they roll
in the direction of travel. The rolling
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
Tyre pressure
Check the pressure of cold tyres at
least every 14 days and before any
long journey. Do not forget the spare
wheel. This also applies to vehicles
with tyre pressure monitoring system.
Unscrew the valve cap.
Tyre pressure 3 307.
The tyre pressure information label
on the front left or right door frame
indicates the original equipment tyres
and the correspondent tyre
pressures.

262Vehicle careThe tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the body style.2. Identify the engine identifier code.
Engine data 3 293.
3. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 307.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle
or other national registration
documents.The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
If the tyre pressure must be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition.
Tyre pressure monitoring
system
The tyre pressure monitoring system
(TPMS) checks the pressure of all
four tyres once a minute when vehicle
speed exceeds a certain limit.
Caution
Tyre pressure monitoring system
warns only about low tyre pressure condition and does not replace
regular tyre maintenance by the
driver.
All wheels must be equipped with pressure sensors and the tyres must
have the prescribed pressure.
Notice
In countries where the tyre pressure
monitoring system is legally
required, the use of wheels without
pressure sensors will invalidate the
vehicle type approval.
The current tyre pressures can be
shown in the Vehicle Information
Menu in the Driver Information Centre
(DIC).
The menu can be selected by the
buttons on the turn signal lever.

Vehicle care263
Press MENU to select the Vehicle
Information Menu X.
Turn the adjuster wheel to select the
tyre pressure monitoring system.
System status and pressure warnings
are displayed by a message with the
corresponding tyre flashing in the
DIC.
The system considers the tyre
temperature for the warnings.
A detected low tyre pressure
condition is indicated by control
indicator w 3 116.
If w illuminates, stop as soon as
possible and inflate the tyres as
recommended 3 307.
If w flashes for 60-90 seconds and
then illuminates continuously, there is
a fault in the system. Consult a
workshop.
After inflating, driving may be
required to update the tyre pressure
values in the DIC. During this time w
may illuminate.
If w illuminates at lower temperatures
and extinguishes after some driving,
this could be an indicator for
approaching a low tyre pressure
condition. Check tyre pressure.
Vehicle messages 3 124.
If the tyre pressure must be reduced
or increased, switch off ignition.
Only mount wheels with pressure
sensors, otherwise the tyre pressure
will not be displayed and w
illuminates continuously.
A temporary spare wheel is not
equipped with pressure sensors. The
tyre pressure monitoring system is
not operational for these wheels.
Control indicator w illuminates. For
the further three wheels the system
remains operational.
The use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory-
approved repair kits can be used.

266Vehicle care
The legally permissible minimum
tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
is the same as before.
Tyres age, even if they are not used.
We recommend tyre replacement
every 6 years.
Changing tyre and wheel
size
If tyres of a different size than those
fitted at the factory are used, it may be necessary to reprogramme the
speedometer as well as the nominal
tyre pressure and make other vehicle modifications.
After converting to a different tyre
size, have the label with tyre
pressures replaced.9 Warning
Use of unsuitable tyres or wheels
may lead to accidents and will
invalidate the vehicle type
approval.
Wheel covers
Wheel covers and tyres that are
factory approved for the respective
vehicle and comply with all of the
relevant wheel and tyre combination requirements must be used.
If the wheel covers and tyres used are
not factory approved, the tyres must
not have a rim protection ridge.
Wheel covers must not impair brake
cooling.9 Warning
Use of unsuitable tyres or wheel
covers could lead to sudden
pressure loss and thereby
accidents.
Vehicles with steel wheels: When
using locking wheel nuts, do not
attach wheel covers.
Tyre chains
Use tyre chains only on front wheels.