engine VAUXHALL COMBO E 2020 Repair Manual
[x] Cancel search | Manufacturer: VAUXHALL, Model Year: 2020, Model line: COMBO E, Model: VAUXHALL COMBO E 2020Pages: 279, PDF Size: 28.6 MB
Page 206 of 279

204Driving and operatingapplication of the special servicing
conditions referred to as "Arduous
conditions".
For more information, contact a
dealer or a qualified workshop.Caution
The use of any other type of (bio)
fuel (vegetable or animal oils, pure
or diluted, domestic fuel etc.) is
strictly prohibited (risk of damage
to the engine and fuel system).
Notice
The only diesel additives authorised for use are those that meet the
B715000 standard.
Vehicles with diesel engine operating
in Ecuador require the additive
DLP 32-600 to avoid damage of the
injection system. This additive can
only be purchased at Opel dealers.
The additive has to be poured into the
tank before refilling Diesel. For each
50 litres of Diesel refilled, 30 millilitres of additive have to be added. To dose
the additive, use the cap of the
additive can. The cap allows a dose
of 30 millilitres.
Low temperature operation At temperatures below 0 °C, somediesel products with biodiesel blendsmay clog, freeze or gel, which may
affect the fuel supply system. Starting
and engine operation may not work
properly. Make sure to fill winter
grade diesel fuel at ambient
temperatures below 0 °C.
Arctic grade diesel fuel can be used
in extreme cold temperatures below
-20 °C. Using this fuel grade in warm
or hot climates is not recommended
and may cause engine stalling, poor starting or damage on the fuel
injection system.
Refuelling9 Danger
Before refuelling, switch off
ignition and any external heaters
with combustion chambers.
Follow the operating and safety
instructions of the filling station
when refuelling.9 Danger
Fuel is flammable and explosive.
No smoking. No naked flames or
sparks.
If you can smell fuel in your
vehicle, have the cause of this
remedied immediately by a
workshop.
A label with symbols at the fuel filler
flap is indicating the allowed fuel
types. In Europe the pump nozzles of the filling stations are marked with
these symbols. Refuel only the
allowed fuel type.
Caution
In case of misfuelling, do not
switch on ignition.
Fuel filler flap is located at left rear
side of vehicle.
Page 207 of 279

Driving and operating205
If the vehicle is equipped with an
electronic key system, the fuel filler
flap can only be opened if the vehicle
is unlocked. Depending on the
version, release the fuel filler flap by
pushing the flap or pulling at the right bottom corner.
Petrol and diesel refuellingDepending on the version, place the
key in the lock and unlock the cap.
To open, turn the cap slowly
anticlockwise.The fuel filler cap can be attached to
the hook on the fuel filler flap.
Place the nozzle in straight position to
the filler neck and press with slight
force to insert.
To refuel, switch on pump nozzle.
After the automatic cut-off, the tank
can be topped up by operating the
pump nozzle a maximum of two more times.
Caution
Wipe off any overflowing fuel
immediately.
To close, turn the fuel filler cap
clockwise until it clicks.
Close the flap and allow it to engage.
Fuel filler cap
Only use genuine fuel filler caps.
Diesel-engined vehicles have special fuel filler caps.
Page 208 of 279

206Driving and operatingTrailer hitch
General information
Only use towing equipment that has
been approved for your vehicle.
Entrust retrofitting of towing
equipment to a workshop. It may be
necessary to make changes that
affect the cooling system, heat
shields or other equipment.
The bulb outage detection function for trailer brake light cannot detect a
partial bulb outage e.g. in case of four
bulbs with a power of 5 W each, the
function only detects lamp outage
when only a single 5 W lamp remains
or none remain.
Fitting of towing equipment could
cover the opening of the towing eye.
If this is the case use the coupling ball bar for towing. Always keep the
coupling ball bar in the vehicle to have
it on hand if needed.Driving characteristics and
towing tips
Before attaching a trailer, lubricate
the coupling ball. However, do not do
so if a stabiliser, which acts on the coupling ball, is being used to reduce snaking movements.
During trailer towing do not exceed a
speed of 50 mph. A maximum speed
of 60 mph is only appropriate if an
oscillation damper is used and the
permissible gross trailer weight does
not exceed the vehicle's curb weight.
For trailers with low driving stability
and caravan trailers, the use of an
oscillation damper is strongly
recommended.
If the trailer starts snaking, drive more slowly, do not attempt to correct the
steering and brake sharply if
necessary.
When driving downhill, drive in the
same gear as if driving uphill and
drive at a similar speed.
Adjust tyre pressure to the value
specified for full load 3 263.Trailer towing
Trailer loadsThe permissible trailer loads are
vehicle and engine-dependent
maximum values which must not be exceeded. The actual trailer load is
the difference between the actual
gross weight of the trailer and the
actual coupling socket load with the trailer coupled.
The permissible trailer loads are
specified in the vehicle documents. In general, they are valid for inclines up
to 12%.
The permissible trailer load applies
up to the specified incline and at sea
level. Since engine power decreases
as altitude increases due to the air
becoming thinner, therefore reducing
climbing ability, the permissible gross
train weight also decreases by 10%
for every 1000 metres of altitude. The gross train weight does not have to be
reduced when driving on roads with
slight inclines (less than 8%, e.g.
motorways).
Page 212 of 279

210Driving and operating4. Connect the trailer plug to thesocket and attach the breakaway
stopping cable to the eye on the
carrier.
Trailer stability assist If the system detects snaking
movements, engine power is reduced
and the vehicle / trailer combination is
selectively braked until the snaking
ceases. While system is working keep
steering wheel as still as possible.
Trailer stability assist is a function of
the Electronic Stability Control 3 163.
Page 213 of 279

Vehicle care211Vehicle careGeneral Information...................211
Accessories and vehicle modifications .......................... 211
Vehicle storage ........................212
End-of-life vehicle recovery .....213
Vehicle checks ........................... 213
Performing work ......................213
Bonnet ..................................... 213
Engine oil ................................. 214
Engine coolant ......................... 215
Washer fluid ............................ 216
Brakes ..................................... 216
Brake fluid ............................... 216
Vehicle battery ......................... 217
Diesel fuel system bleeding .....219
Wiper blade replacement ........219
Bulb replacement .......................220
Halogen headlights ..................220
LED headlights ........................ 222
Front fog lights ......................... 222
Front turn lights .......................223
Tail lights ................................. 224
Side turn lights ......................... 226
Number plate light ...................227
Interior lights ............................ 227Electrical system........................227
Fuses ....................................... 227
Engine compartment fuse box . 228
Instrument panel fuse box .......229
Vehicle tools .............................. 230
Tools ........................................ 230
Wheels and tyres .......................231
Winter tyres ............................. 231
Tyre designations ....................231
Tyre pressure .......................... 232
Tyre deflation detection system .................................... 233
Tread depth ............................. 234
Changing tyre and wheel size . 234
Wheel covers ........................... 235
Tyre chains .............................. 235
Tyre repair kit .......................... 235
Wheel changing .......................238
Spare wheel ............................ 240
Jump starting ............................. 243
Towing ....................................... 245
Towing the vehicle ...................245
Towing another vehicle ...........246
Appearance care .......................247
Exterior care ............................ 247
Interior care ............................. 249
Floor mats ............................... 249General Information
Accessories and vehicle modifications
We recommend the use of genuine parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or
guarantee reliability of other products - even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other
changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may affect driver
assistance systems, may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the operating permit,
impacting the validity of your vehicle
registration.
Page 214 of 279

212Vehicle careCaution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Cold protection covers
In order to prevent the accumulation
of snow at the radiator cooling fan, it is recommended to install removable
protection covers.
The protection covers must be
professionally installed, consult a
workshop.
Caution
The protection covers must be removed when one of the
following conditions occurs:
● The ambient temperature is above 10 °C.
● When the vehicle is towed.
● The vehicle is driven at speeds
above 75 mph.
Vehicle storage
Storage for a long period of timeIf the vehicle is to be stored for several
months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve the rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir.
● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park the vehicle in a dry, well ventilated place. Engage first or
reverse gear or set selector lever to P. Prevent the vehicle from
rolling.
● Do not apply the parking brake.● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Note that all systems are
not functional, e.g. anti-theft
alarm system.
Putting back into operation When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Initialize the power
windows 3 40.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plate if necessary.
Page 215 of 279

Vehicle care213End-of-life vehicle recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system uses
extremely high voltage. Do not
touch.
Bonnet
Opening
Open the driver's door.
Pull the release lever and return it to
its original position.
Page 216 of 279

214Vehicle care
Push the safety catch upwards and
open the bonnet.
Secure the bonnet support.
Closing
Before closing the bonnet, press the
support into the holder.
Lower the bonnet and let it fall into the
latch from a low height (20-25 cm).
Check that the bonnet is engaged.Caution
Do not press the bonnet into the
latch to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine. Ensure that the correct
specification of engine oil is used.
Recommended fluids and lubricants
3 254.
The maximum engine oil
consumption is 0.6 l per 600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 min.
Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality engine oil in
the engine.
Pull out the dipstick, wipe it clean, reinsert it fully, pull out and read the
engine oil level.
Page 217 of 279

Vehicle care215
Different dipsticks are used
depending on engine variant.
When the engine oil level has
dropped to the MIN mark, top up the
engine oil.
We recommend the use of the same
grade of engine oil that was used at
last change.
The engine oil level must not exceed the MAX mark on the dipstick.Caution
Overfilled engine oil must be
drained or suctioned out. If the
engine oil exceeds the maximum
level, do not start the vehicle and
contact a workshop.
Capacities 3 263.
Fit the cap on straight and tighten it.
Engine coolant The factory filled coolant provides
freeze protection down to approx.
-37 °C.
Caution
Only use approved antifreeze.
Coolant and antifreeze 3 254.
Coolant levelCaution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be above the
MIN mark. Top up if the level is low.
Page 218 of 279

216Vehicle care9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have
the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.
The washer fluid level has to be
underneath the MAX mark.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 254.
Brakes
In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.