engine VAUXHALL CORSA 2014.5 Workshop Manual

Vehicle care1479Danger
The ignition system and Xenon
headlights use extremely high
voltage. Do not touch.
The caps for topping up the engine oil, the coolant, the washer fluid and the
oil dipstick handle are yellow, for ease
of identification.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Lift the safety catch upwards and
open the bonnet.
Air intake 3 113.
Secure the bonnet support.
If the bonnet is opened during an Autostop, the engine will be restarted automatically for safety reasons.
Closing Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to drop
into the catch. Check that the bonnet
is engaged.

148Vehicle careEngine oilCheck the engine oil level manuallyon a regular basis to prevent damage
to the engine. Ensure that the correct
specification of oil is used.
Recommended fluids and lubricants
3 195.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 minutes.
Pull out the dipstick, wipe it clean, insert it to the stop on the handle, pull out and read the engine oil level.
Insert dipstick to the stop on the
handle and make half a turn.
Different dipsticks are used
depending on engine variant.
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
We recommend the use of the same
grade of engine oil that was used at
the last oil change.
The engine oil level must not exceed
the MAX mark on the dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 216.

Vehicle care149
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be above the
KALT/COLD mark. Top up if the level
is low.
9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of washer fluid which
contains antifreeze.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.

150Vehicle careBrakesA squealing noise indicates that the
brake lining is at its minimum
thickness. Continued driving is
possible but have the brake lining
replaced as soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and the MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 195.
Vehicle battery Vehicles without stop-start system
will be equipped with a lead acid
battery. Vehicles with stop-start
system will be equipped with an
AGM battery which is not a lead acid
battery.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.

152Vehicle care
Meaning of symbols:■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the vehicle battery out of reach of children.
■ The vehicle battery contains sulphuric acid which could cause
blindness or serious burn injuries.
■ See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the vehicle battery.Diesel fuel system
bleeding
If the tank has been run dry, the diesel fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of
40 seconds (for technical reasons
only 30 seconds are possible with
engine A 17 DTS). Repeat this
process after no less than 5 seconds .
If the engine fails to start, seek the
assistance of a workshop.Wiper blade replacement
Service setting for front windscreen wipers
Switch off the ignition but do not
remove ignition key or open driver's
door.
Within 4 seconds, push the wiper
lever down and release as soon as
the wipers are vertical.

Vehicle care153
Wiper blades on the windscreen
Lift the wiper arm, tilt wiper blade at a
90° to the wiper arm and remove to
the side.
Wiper blade on the rear window
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
To replace bulbs on the right side of
the engine compartment, detach the
air hose from the air filter.
On VXR vehicles, it is recommended
to have the bulbs replaced by a
workshop.

166Vehicle care
Glovebox light, foot well light
1. Prise the lamp out with ascrewdriver.
2.Press bulb slightly towards spring
clip and remove.
3. Insert new bulb.
4. Install lamp.Electrical system
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
■ in the front left of the engine compartment,
■ in left-hand drive vehicles: in the interior behind the light switch, or,
in right-hand drive vehicles: behind
the glovebox,
■ behind a cover on the left side of the
load compartment.
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.

Vehicle care167Engine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover, lift it upwards
and remove.

168Vehicle care
No.Circuit1Starter2Air conditioning system3Diesel fuel filter heater4Horn5Manual transmission auto‐
mated, automatic transmission6Engine control unit7Fog lights8Engine cooling9Engine cooling10Manual transmission auto‐
mated11Glow plugs, ignition system12Headlight range adjustment,
Adaptive forward lighting13Air conditioning system14Manual transmission auto‐
mated15High beam (right)No.Circuit16High beam (left)17Main relay18Engine control unit19Airbags20Main relay21Main relay22Central control unit23Tyre repair kit24Fuel pump25ABS26Heated rear window27ABS28Interior fan29Cigarette lighter30Air conditioning system31Power window (left)32Power window (right)No.Circuit33Heated exterior mirrors34–35–
Instrument panel fuse box
In left-hand drive vehicles, the fuse
box is behind the light switch. Pull the top edge of the panel and fold down.

Vehicle care173
RF=Type: RunFlat15=Wheel diameter, inches88=Load index e.g. 88 is
equivalent to 567 kgT=Speed code letter
Speed code letter:
Q=up to 100 mphS=up to 112 mphT=up to 118 mphH=up to 130 mphV=up to 150 mphW=up to 168 mph
Tyre pressure
Check the pressure of cold tyres at
least every 14 days and before any
long journey. Do not forget the spare
wheel. This also applies to vehicles
with tyre deflation detection system.
Remove the valve cap key from the
fuel filler flap and use it to unscrew the valve cap.
Tyre pressure 3 217 and on the label
on the inside of the fuel filler flap or on
the front right door frame.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 202.
2. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 217.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.