engine VAUXHALL CORSA 2015.5 Repair Manual

176Vehicle careVehicle careGeneral Information...................176
Vehicle checks ........................... 177
Bulb replacement .......................184
Electrical system ........................193
Vehicle tools .............................. 198
Wheels and tyres .......................199
Jump starting ............................. 215
Towing ....................................... 217
Appearance care .......................219General Information
Accessories and vehicle
modifications
We recommend the use of genuine parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or
guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Do not make any modifications to the electrical system, e.g. changes of
electronic control units (chip tuning).Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps may be damaged.
Vehicle storage
Storage for a long period of time If the vehicle is to be stored for severalmonths:
■ Wash and wax the vehicle.
■ Have the wax in the engine compartment and underbody
checked.
■ Clean and preserve the rubber seals.
■ Fill up fuel tank completely.
■ Change the engine oil.
■ Drain the washer fluid reservoir. ■ Check the coolant antifreeze and corrosion protection.
■ Adjust tyre pressure to the value specified for full load.
■ Park the vehicle in a dry, well ventilated place. Engage first orreverse gear or set selector lever to P . Prevent the vehicle from rolling.
■ Do not apply the parking brake.

Vehicle care177
■ Open the bonnet, close all doorsand lock the vehicle.
■ Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems are
not functional, e.g. anti-theft alarm
system.
Putting back into operation
When the vehicle is to be put back into
operation:
■ Connect the clamp to the negative terminal of the vehicle battery.
Activate the electronics of the
power windows.
■ Check tyre pressure.
■ Fill up the washer fluid reservoir.
■ Check the engine oil level.
■ Check the coolant level.
■ Fit the number plate if necessary.End-of-life vehicle
recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website. Only entrust this work to an
authorised recycling centre.
Gas vehicles must be recycled by a
service centre authorised for gas
vehicles.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.

178Vehicle care9Danger
The ignition system and Xenon
headlights use extremely high
voltage. Do not touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Push the safety catch upwards and open the bonnet.
Secure the bonnet support.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Closing Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to fall
into the latch from a low height
(20-25 cm). Check that the bonnet is engaged.Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manuallyon a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 223.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least five minutes.

Vehicle care179Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.
Insert dipstick to the stop on the
handle and make half a turn.
Different dipsticks are used
depending on engine variant.
When the engine oil level has
dropped to the MIN mark, top-up
engine oil.
We recommend the use of the same
grade of engine oil that was used at
the last change.
The engine oil level must not exceed
the MAX mark on the dipstick.

180Vehicle careCaution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 236, Engine oil quality/
viscosity 3 223.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C. In
northern countries with very low
temperatures the factory filled coolant
provides frost protection down to
approx. -37 °C.
Caution
Only use approved antifreeze.
Coolant levelCaution
Too low a coolant level can cause engine damage.
Different coolant reservoirs are used
depending on engine variant.
If the cooling system is cold, the
coolant level should be above the
filling line mark.
Top-up if the level is low.

Vehicle care1819Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have
the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of windscreen
washer fluid which contains
antifreeze.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Brakes
In the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.

182Vehicle care
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below the MIN mark,
seek the assistance of a workshop.
Brake and clutch fluid 3 223.
Vehicle battery The vehicle is equipped with a lead
acid battery.
Vehicles with stop-start system will be
equipped with an AGM battery which
is not a lead acid battery.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the vehicle battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to vehicle battery discharge. Disconnect the clamp from
the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be
deactivated as follows: Switch the
ignition on then off, disconnect the
vehicle's battery within 15 seconds.
Battery discharge protection 3 117.
Replacing the vehicle battery
Notice
Any deviation from the instructions
given in this section may lead to
temporary deactivation of the stop-
start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
Only use batteries that allow the fuse
box to be mounted above the vehicle
battery.
Vehicles with stop-start system
Be sure to have the AGM (Absorptive
Glass Mat) battery replaced with another AGM battery.

184Vehicle careDiesel fuel system
bleeding
If the tank has been run dry, the diesel fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of
40 seconds. Repeat this process after
no less than five seconds. If the
engine fails to start, seek the
assistance of a workshop.
Wiper blade replacementLift the wiper arm until it stays in the
raised position. Press the catches on
both sides, tilt wiper blade at a 90°
angle to the wiper arm and remove
upwards.
Insert in reverse order.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base! Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check After a bulb replacement switch on
the ignition, operate and check the
lights.
Halogen headlights
Halogen headlights with separate
bulbs for sidelight, low beam and high beam.

Vehicle care193Electrical systemFuses
Data on the replacement fuse must match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
■ in the front left of the engine compartment,
■ in left-hand drive vehicles behind the light switch, or, in right-hand
drive vehicles, behind the
glovebox.
Before replacing a fuse, turn off the
respective switch and the ignition.There are different kinds of fuses in
the vehicle.
Depending on the type of fuse, a
blown fuse can be recognized by its
melted wire. Do not replace the fuse until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.
Fuse extractor A fuse extractor may be located in the fuse box in the engine compartment.
Place the fuse extractor on the
various types of fuse from the top, and
withdraw fuse.

194Vehicle careEngine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover and fold it
upwards until it stops. Remove the
cover vertically upwards.
No.Circuit1Trailer interface module2Exterior mirror switch3Battery sensor4Chassis control module5ABS6Daytime running light left7–8Transmission control module9Body control module10Headlamp levelling/TPMS/
Trailer interface module11Rear wiper12Window defog13Daytime running light right14Mirror defog15–