engine VAUXHALL CROSSLAND X 2018.5 Repair Manual

Vehicle care185Vehicle careGeneral Information...................185
Accessories and vehicle modifications .......................... 185
Vehicle storage ........................186
End-of-life vehicle recovery .....186
Vehicle checks ........................... 187
Performing work ......................187
Bonnet ..................................... 187
Engine oil ................................. 188
Engine coolant ......................... 189
Washer fluid ............................ 189
Brakes ..................................... 190
Brake fluid ............................... 190
Vehicle battery ......................... 190
Diesel fuel system bleeding .....191
Wiper blade replacement ........192
Bulb replacement .......................192
Halogen headlights ..................192
LED headlights ........................ 195
Fog lights ................................. 195
Tail lights ................................. 195
Side turn lights ......................... 199
Number plate light ...................200
Interior lights ............................ 200
Instrument panel illumination ...200Electrical system ........................200
Fuses ....................................... 200
Engine compartment fuse box . 201
Instrument panel fuse box .......202
Vehicle tools .............................. 205
Tools ........................................ 205
Wheels and tyres .......................205
Winter tyres ............................. 205
Tyre designations ....................206
Tyre pressure .......................... 206
Tyre deflation detection system .................................... 207
Tread depth ............................. 208
Changing tyre and wheel size . 209
Wheel covers ........................... 209
Tyre chains .............................. 209
Tyre repair kit .......................... 210
Wheel changing .......................213
Spare wheel ............................ 214
Jump starting ............................. 218
Towing ....................................... 219
Towing the vehicle ...................219
Towing another vehicle ...........220
Appearance care .......................221
Exterior care ............................ 221
Interior care ............................. 223General Information
Accessories and vehiclemodifications
We recommend the use of genuine
parts and accessories and factory approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Any modification, conversion or other changes made to standard vehicle
specifications (including, without
limitation, software modifications,
modifications of the electronic control
units) may invalidate the warranty
offered by Vauxhall. Furthermore,
such changes may affect driver
assistance systems, may impact fuel
consumption, CO 2 emissions and
other emissions of the vehicle and
cause the vehicle to no longer
conform to the operating permit,
impacting the validity of your vehicle
registration.

186Vehicle careCaution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve the rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir.
● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park the vehicle in a dry, wellventilated place. Engage first or
reverse gear or set selector lever
to P. Prevent the vehicle from
rolling.
● Do not apply the parking brake.
● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation
When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plate if necessary.End-of-life vehicle recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website, where legally required. Only
entrust this work to an authorised
recycling centre.

Vehicle care187Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system uses
extremely high voltage. Do not
touch.
Bonnet
Opening
Open the driver's door.
Pull the release lever and return it to
its original position.
Move the safety catch sideways to the
left vehicle side and open the bonnet.
The bonnet is held open
automatically.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Stop-start system 3 135.
Closing Lower the bonnet and let it fall into the
latch from a low height (20-25 cm).
Check that the bonnet is engaged.

188Vehicle careCaution
Do not press the bonnet into the
latch to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine. Ensure that the correct
specification of oil is used.
Recommended fluids and lubricants
3 227.
The maximum engine oil
consumption is 0.6 l per 600 miles.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 min.
Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
Pull out the dipstick, wipe it clean,
reinsert it fully, pull out and read the
engine oil level.
When the engine oil level has
dropped to the MIN mark, top up the
engine oil.Different dipsticks are used
depending on engine variant.
We recommend the use of the same
grade of engine oil that was used at
last change.

Vehicle care189The engine oil level must not exceed
the MAX mark on the dipstick.Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 239.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -37 °C.
Caution
Only use approved antifreeze.
Coolant and antifreeze 3 227.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be above the
MIN mark. Top up if the level is low.
9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
To top up, use a 1:1 mixture of
released coolant concentrate mixed
with clean tap water. If no coolant
concentrate is available, use clean
tap water. Install the cap tightly. Have
the coolant concentration checked
and have the cause of the coolant
loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of approved
windscreen washer fluid which
contains antifreeze.

190Vehicle careCaution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Washer fluid 3 227.
Brakes In the event of minimum thickness of
the brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake lining replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid
9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes,
skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 227.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
four weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Battery discharge protection 3 116.
Disconnecting the battery
If the vehicle's battery is to be
disconnected (e.g. for maintenance
work), the alarm siren must be
deactivated as follows: Switch the
ignition on then off, then disconnect
the vehicle's battery within 15 s.

Vehicle care191After having reconnected the battery
of a vehicle equipped with an anti-
theft alarm system, wait 10 min until
you start the engine.
Replacing the vehicle battery Notice
Any deviation from the instructions
given in this section may lead to
temporary deactivation or
disturbance of the stop-start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
Ensure that the battery is always
replaced by the same type of battery.
The vehicle battery has to be
replaced by a workshop.
Stop-start system 3 135.Charging the vehicle battery9 Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed 14.6 V
when using a battery charger.
Otherwise the vehicle battery may be damaged.
Jump starting 3 218.
Warning label
Meaning of symbols: ● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulphuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the vehicle battery.
Diesel fuel system bleeding If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of 40 seconds. Repeat this process after
no less than five seconds. If the
engine fails to start, seek the
assistance of a workshop.

192Vehicle careWiper blade replacementWindscreen
Lift the wiper arm until it stays in the
raised position, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Rear window
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Bulb check
After a bulb replacement switch on
the ignition, operate and check the
lights.
Halogen headlights Halogen headlights with separate
housings for low beam and high
beam/turn light.

200Vehicle care4. Insert bulb holder and turnclockwise.
5. Insert left end of the lamp, slide to
the left and insert right end.
Number plate light
The number plate light is designed as
LEDs and can not be changed. In
case of defective LEDs, have them
replaced by a workshop.
Interior lights
Courtesy light, reading lights
Have bulbs replaced by a workshop.
Load compartment light
Have bulbs replaced by a workshop.
Instrument panel illumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse must
match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
● engine compartment
● instrument panel
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its melted wire.Caution
Do not replace the fuse until the
cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Fuse extractor
A fuse extractor may be located in the
fuse box in the engine compartment.

Vehicle care201
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover and remove it.
No.Circuit1Fan climate control system2–3Body fuse box4–5Instrument panel fuse box6Engine cooling unit7Body control module8Engine control fuel pump9Engine control