brake VAUXHALL INSIGNIA 2016 Repair Manual

Vehicle care257disengage the arms one by one. Then
press the cap in the middle area from behind and remove it.
To assemble, first adjust the wheel
cap in order that the positioning leg
fits into the recess.
Tyre chains
Tyre chains are only permitted on the
front wheels.
Always use fine mesh chains that add no more than 10 mm to the tyre tread
and the inboard sides (including chain lock).
9 Warning
Damage may lead to tyre blowout.
5-door Hatchback, 4-door Saloon,
Sports Tourer
Tyre chains are only permitted on
tyres of size 205/60 R16, 215/60 R16 ,
225/55 R17, 225/45 R18,
225/50 R17 and 235/45 R18.
Country Tourer
Tyre chains are only permitted on
tyres of size 235/45 R18.
Temporary spare wheel
The use of tyre chains is not permitted on the temporary spare wheel.
Tyre repair kit
Minor damage to the tyre tread can be
repaired with the tyre repair kit.
Do not remove foreign bodies from
the tyres.
Tyre damage exceeding 4 mm or that is at tyre's side wall cannot be
repaired with the tyre repair kit.
9 Warning
Do not drive faster than 50 mph.
Do not use for a lengthy period.
Steering and handling may be
affected.
If you have a flat tyre:
Apply the parking brake and engage
first gear, reverse gear or P.
The tyre repair kit is in a compartment
under the floor cover in the load
compartment.
1. Take the tyre repair kit from the compartment.

260Vehicle careNotice
The driving characteristics of the repaired tyre is severely affected,
therefore have this tyre replaced.
If unusual noise is heard or the
compressor becomes hot, turn
compressor off for at least 30
minutes.
The built-in safety valve opens at a
pressure of 7 bar.
Note the expiry date of the kit. After
this date its sealing capability is no
longer guaranteed. Pay attention to
storage information on sealant
bottle.
Replace the used sealant bottle. Dispose of the bottle as prescribed
by applicable laws.
The compressor and sealant can be used from approx. -30 °C.
The adapters supplied can be used
to pump up other items e.g.
footballs, air mattresses, inflatable
dinghies etc. They are located on the underside of the compressor. To
remove, screw on compressor air hose and withdraw adapter.Wheel changing
Some vehicles are equipped with a
tyre repair kit instead of a spare wheel
3 257.
Make the following preparations and
observe the following information:
● Park the vehicle on a level, firm and non-skid surface. The front
wheels must be in the straight- ahead position.
● Apply the parking brake and engage first gear, reverse gear or
P .
● Remove the spare wheel 3 262.
● Never change more than one wheel at once.
● Use the jack only to change wheels in case of puncture, not
for seasonal winter or summer
tyre change.
● The jack is maintenance-free.
● If the ground on which the vehicle
is standing is soft, a solid board
(max. 1 cm thick) should be
placed under the jack.
● Take heavy objects out of the vehicle before jacking up.● No people or animals may be in the vehicle when it is jacked-up.
● Never crawl under a jacked-up vehicle.
● Do not start the vehicle when it is
raised on the jack.
● Clean wheel nuts and thread with
a clean cloth before mounting the
wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Disengage wheel nut caps with a screwdriver and remove.
Steel wheels with cover: Pull off
the wheel cover.
Alloy wheels: Disengage wheel
nut caps with a screwdriver and
remove. To protect the wheel,
place a soft cloth between the
screwdriver and the alloy wheel.

Vehicle care265Jump starting
Do not start with quick charger.
A vehicle with a discharged vehicle
battery can be started using jump
leads and the vehicle battery of
another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
● Never expose the vehicle battery
to naked flames or sparks.
● A discharged vehicle battery can already freeze at a temperature
of 0 °C. Defrost the frozen battery before connecting jump leads.
● Wear eye protection and protective clothing when
handling a battery.
● Use a booster battery with the same voltage (12 Volts). Its
capacity (Ah) must not be much less than that of the discharged
vehicle battery.
● Use jump leads with insulated terminals and a cross section of
at least 16 mm 2
(25 mm 2
for
diesel engines).
● Do not disconnect the discharged
vehicle battery from the vehicle.
● Switch off all unnecessary electrical consumers.
● Do not lean over the vehicle battery during jump starting.
● Do not allow the terminals of one
lead to touch those of the other
lead.
● The vehicles must not come into contact with each other during
the jump starting process.● Apply the parking brake, transmission in neutral,
automatic transmission in P.
● If there is a cover over the vehicle
battery, remove it to charge or
jump start the vehicle battery. Lift
up the cover at the rear and
unlatch it at the front.
● Open the positive terminal protection caps of both vehiclebatteries.

Vehicle care267
Country Tourer: insert a screwdriver
in the slot at the lower edge of the cap. Release the cap by carefully moving
the screwdriver downwards. To
prevent damage, it is recommended
to place a cloth between the
screwdriver and the frame.VXR: insert screwdriver in the slot at
the upper bend of the cap. Release
the cap by carefully moving the
screwdriver downwards. To prevent
damage, it is recommended to place
a cloth between the screwdriver and
the frame.
The towing eye is stowed with the vehicle tools 3 251.Screw in the towing eye as far as it will
go until it stops in a horizontal
position.
Attach a tow rope – or better still a tow
rod – to the towing eye.
The towing eye must only be used for
towing and not for recovering the
vehicle.
Switch on ignition to release steering wheel lock and to permit operation of
brake lights, horn and windscreen
wiper.
Transmission in neutral.

268Vehicle careCaution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust gases from the towing vehicle, switch on the
air recirculation and close the
windows.
Vehicles with manual transmission
and All-wheel drive: If the vehicle is
towed with all four wheels on the
ground then there are no technical
limitations for speed and distance. If
only one axle has been raised, the
maximum speed is 30 mph. There is
no distance limitation.
Vehicles with automatic transmission
and Front-wheel drive: The vehicle
must be towed facing forwards, not
faster than 50 mph nor further than
60 miles . In all other cases and when
the transmission is defective, the front
axle must be raised off the ground.
Vehicles with automatic transmission
and All-wheel drive: The vehicle must
be towed facing forwards. If the
vehicle is towed with all four wheels
on the ground, the maximum speed is 30 mph and for a maximum of
30 miles. If the front axle has been
raised, the maximum speed is
30 mph. There is no distance
limitation.
Seek the assistance of a workshop. After towing, unscrew the towing eye.
5-door Hatchback, 4-door Saloon,
Sports Tourer: insert cap at the
bottom, turn slightly clockwise and
close cap.
Country Tourer: insert cap with the
upper flange into the recess and fix
cap by pushing.
VXR: insert cap with the lower flange
into the recess. Push the cap into the bumper.
Towing another vehicle
5-door Hatchback, 4-door Saloon,
Sports Tourer, VXR: disengage cap
at bottom and remove downwards.

Service and maintenance275Additional engine oil additives
The use of additional engine oil
additives could cause damage and
invalidate the warranty.
Engine oil viscosity grades
The SAE viscosity grade gives
information of the thickness of the oil.
Multigrade oil is indicated by two
figures, e.g. SAE 5W-30. The first
figure, followed by a W, indicates the
low temperature viscosity and the
second figure the high temperature viscosity.
Select the appropriate viscosity grade depending on the minimum ambient
temperature 3 278.
All of the recommended viscosity
grades are suitable for high ambient
temperatures.
Coolant and antifreeze
Use only organic acid type-long life
coolant (LLC) antifreeze approved for
the vehicle. Consult a workshop.
The system is factory filled with
coolant designed for excellent
corrosion protection and frost
protection down to approx. -28 °C. Innorthern countries with very low
temperatures the factory filled coolant provides frost protection down to
approx. -37 °C. This concentration
should be maintained all year round.
The use of additional coolant
additives that intend to give additional
corrosion protection or seal against
minor leaks can cause function
problems. Liability for consequences
resulting from the use of additional
coolant additives will be rejected.
Brake and clutch fluid
Over time, brake fluid absorbs
moisture which will reduce braking
effectiveness. The brake fluid should
therefore be replaced at the specified interval.
AdBlue Only use AdBlue to reduce the
nitrogen oxides in the exhaust
emission 3 164.

Technical data295Comfort with up to
3 peopleECO with up to
3 peopleWith full loadEngineTyresfrontrearfrontrearfrontrear[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])B20NHT215/55 R17 M+S 7)
,240/2.4
(35)220/2.2
(32)300/3.0
(43)300/3.0
(43)250/2.5
(36)300/3.0
(43)225/50 R17,225/55 R17,225/45 R18 M+S 7)235/45 R18,240/2.4
(35)220/2.2
(32)270/2.7
(39)260/2.6
(38)250/2.5
(36)300/3.0
(43)245/45 R18,245/40 R19,245/35 R20B20NHT with Sport
chassis and Brembo brake
18''245/40 R19230/2.3
(33)220/2.2
(32)270/2.7
(39)290/2.9
(42)260/2.6
(38)300/3.0
(43)235/45 R18,250/2.5
(36)250/2.5
(36)270/2.7
(39)290/2.9
(42)260/2.6
(38)320/3.2
(46)245/35 R20

298Technical dataComfort with up to
3 peopleECO with up to
3 peopleWith full loadEngineTyresfrontrearfrontrearfrontrear[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])B20DTH with Sport
chassis and Brembo brake
18''245/40 R19230/2.3
(33)220/2.2
(32)270/2.7
(39)290/2.9
(42)260/2.6
(38)300/3.0
(43)235/45 R18,250/2.5
(36)250/2.5
(36)270/2.7
(39)290/2.9
(42)260/2.6
(38)320/3.2
(46)245/35 R20AllTemporary spare wheel
125/80 R16
125/70 R17420/4.2
(61)420/4.2
(61)––420/4.2
(61)420/4.2
(61)7) Only permitted as winter tyres.

300Technical dataComfort with up to
3 peopleECO with up to
3 peopleWith full loadEngineTyresfrontrearfrontrearfrontrear[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])B20NHT215/55 R17 M+S 7)
,230/2.3
(33)250/2.5
(36)270/2.7
(39)290/2.9
(42)230/2.3
(33)300/3.0
(43)225/50 R17,235/45 R18,245/35 R20,225/55 R17,245/40 R19,245/45 R18225/45 R18 M+S 7)270/2.7
(39)290/2.9
(42)270/2.7
(39)290/2.9
(42)280/2.8
(40)320/3.2
(46)B20NHT with Sport
chassis and Brembo brake
18''245/40R19230/2.3
(33)220/2.2
(32)270/2.7
(39)290/2.9
(42)260/2.6
(38)300/3.0
(43)235/45R18,250/2.5
(36)250/2.5
(36)270/2.7
(39)290/2.9
(42)260/2.6
(38)320/3.2
(46)245/35R20

Technical data303Comfort with up to
3 peopleECO with up to
3 peopleWith full loadEngineTyresfrontrearfrontrearfrontrear[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])[kPa/bar]
([psi])B20DTH with Sport
chassis and Brembo brake
18''245/40R19230/2.3
(33)220/2.2
(32)270/2.7
(39)290/2.9
(42)260/2.6
(38)300/3.0
(43)235/45R18,250/2.5
(36)250/2.5
(36)270/2.7
(39)290/2.9
(42)260/2.6
(38)320/3.2
(46)245/35R20AllTemporary spare wheel
125/80 R16
125/70 R17420/4.2
(61)420/4.2
(61)––420/4.2
(61)420/4.2
(61)7) Only permitted as winter tyres.