engine VAUXHALL MERIVA 2014.5 Repair Manual

Vehicle care169
The brake fluid level must be betweenthe MIN and the MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for the vehicle.
Brake and clutch fluid 3 208.
Vehicle battery
Vehicles without stop-start system
will be equipped with a lead acid
battery. Vehicles with stop-start
system will be equipped with an
AGM battery which is not a lead acid
battery.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be
deactivated as follows: Switch the ignition on then off, disconnect the
vehicle's battery within 15 seconds.
Vehicle battery discharge protection
3 121.
Replacing the vehicle battery Notice
Any deviation from the instructions
given in this paragraph may lead to
a temporary deactivation of the stop-
start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it

Vehicle care171
Meaning of symbols:■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the vehicle battery out of reach of children.
■ The vehicle battery contains sulphuric acid which could cause
blindness or serious burn injuries.
■ See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the vehicle battery.Diesel fuel system
bleeding
If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of 40 seconds. Repeat this process after
no less than 5 seconds. If the engine
fails to start, seek the assistance of a
workshop.
Wiper blade replacement Wiper blades on the windscreenLift the wiper arm, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.

172Vehicle careBulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Halogen headlightsHeadlights have separate systems for low beam 1 (outer bulbs) and high
beam 2 (inner bulbs).
Low beam
1. Rotate the cap 1 anticlockwise
and remove it.
2. Push the bulb holder upwards and
withdraw the bulb holder from the
reflector.

182Vehicle care
3. Rotate the bulb holder clockwiseand remove.
4. Pull the bulb out of the bulb holder
and replace it.
5. Insert the bulb holder into the housing and turn it anticlockwise.
6. Plug in the connector.
7. Attach the housing.
Instrument panel
illumination
Have bulbs replaced by a workshop.
Electrical system
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
■ in the front left of the engine compartment,
■ In left-hand drive vehicles, in the interior behind the storage
compartment, or, in right-hand
drive vehicles, behind the
glovebox,
■ behind a cover on the left side of the
load compartment.
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognized by its
melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Fuse extractor
A fuse extractor may be located in the fuse box in the engine compartment.

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Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover, lift it upwards
and remove.
After having changed defective fuses
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunctions may occur.

184Vehicle care
No.Circuit1Starter2–3Fuel filter, cooling4Horn5Terminal 306Engine control module, trans‐
mission control unit7Fog light8Engine cooling9Engine cooling10Vacuum pump11Ignition, preheating12Headlamp levelling13Air conditioning system,
terminal 1514Transmission control unit15High beam rightNo.Circuit16High beam left17Engine control module18Engine control module,
terminal 1519Airbag20Engine control module21Engine control module,
terminal 87

190Vehicle care
Tyre pressures differ depending onvarious options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 215.
2. Identify the respective tyre.
The tyre pressure tables show all possible tyre combinations 3 224.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
If the tyre pressure must be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition.
Tyre deflation detection system The tyre deflation detection system
continually checks the rotation speed
of all four tyres.
If a tyre loses pressure the control
indicator w illuminates yellow and a
warning message is displayed in the
Driver Information Centre with
Uplevel-Display. Stop immediately
and check tyre pressure.
Control indicator w 3 97.
System initialisation After tyre pressure correction or
wheel change, the system must be
initiated:
1. Apply electrical parking brake.
2. Press the MENU button to select
the Vehicle Information Menu .3. Turn the adjuster wheel to select
Tire Pressure System .
4. Press the SET/CLR button to
select the reset of the system.
On vehicles with Midlevel- Display, make a longer press on
the SET/CLR button to start the
initialisation of the system.
5. On vehicles with Uplevel-Display, the selection is confirmed by a
pop-up indication. Confirm to start
the initialisation of the system.
Selection and indication can be
different between Midlevel-Display
and Uplevel-Display.

Vehicle care193
1. Take the sealant bottle andbracket with air hose from the
insert.
2. Detach air hose from bracket and screw onto sealant bottle
connection.
3. Position the sealant bottle on the bracket. Make sure that the bottle
does not fall.
4. Unscrew valve cap from defective
tyre.
5. Screw tyre inflation hose to valve.
6. Screw air hose onto compressor connection.
7. Switch on ignition. To avoid discharging the vehicle
battery, we recommend running
the engine.

Vehicle care201
■Never expose the vehicle battery to
naked flames or sparks.
■ A discharged vehicle battery can already freeze at a temperature of
0 °C. Defrost the frozen battery
before connecting jump leads.
■ Wear eye protection and protective
clothing when handling a vehicle
battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity(Ah) must not be much less than
that of the discharged battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the battery during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake, transmission in neutral, automatictransmission in P.
■ Open the positive terminal protection caps of both batteries.
Lead connection order:
1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.
3. Connect the black lead to the negative terminal of the booster
battery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as far away from the discharged
battery as possible, however at
least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.

Vehicle care203
Switch on ignition to release steering
wheel lock and to permit operation of
brake lights, horn and windscreen
wiper.
Transmission in neutral.Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust gases from the towing vehicle, switch on the
air recirculation and close the
windows.
Vehicles with automatic transmission: The vehicle must be towed facing
forwards, not faster than 50 mph nor further than 60 miles. In all other
cases and when the transmission is
defective, the front axle must be
raised off the ground.
Seek the assistance of a workshop. After towing, unscrew the towing eye.
Insert cap at the bottom and close
cap.
Towing another vehicle
Disengage the cap at the bottom and
remove downwards.
The towing eye is stowed with the
vehicle tools 3 188.
Screw in the towing eye as far as it will
go until it stops in a horizontal
position.
The lashing eye at the rear
underneath the vehicle must never be used as a towing eye.
Attach a tow rope – or even better a
tow bar – to the towing eye.
The towing eye must only be used for
towing and not for recovering a
vehicle.