engine VAUXHALL MOVANO_B 2014 Workshop Manual

Vehicle care149
To help in replacing fuses, a fuse
extractor is located in the instrument
panel fuse box.
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fusebox
Located below the coolant expansion tank.
Some circuits may be protected by
several fuses.
Due to restricted accessibility, have
fuses replaced by a workshop.SymbolCircuitSRight side lightsTLeft side lightsWRight low beamaLeft low beam>Front fog lightLLeft high beamNRight high beamuABSKWindscreen wipernAir conditioningVHeated windscreenInstrument panel fuse box
Located behind the trim panel on the
left-hand side of the instrument panel. Pull upper part of trim panel to
remove.
Do not store any objects behind this
panel.
Some circuits may be protected by
several fuses.

Vehicle care155
7.Screw the sealant filler hose to the
tyre valve.
8. The rocker switch on the compressor must be set to
position O.9.
Connect the red < power supply
lead on the compressor to the
jump start terminal 3 160.
10. Connect the black ] power
supply lead to a vehicle grounding
point, e.g. the engine block or an
engine mounting bolt.
To avoid discharging the battery,
we recommend running the
engine.11. Set the rocker switch on the compressor to position I. The tyre
is filled with sealant.
12. The compressor pressure gauge briefly indicates up to 6 bar. Then
the pressure starts to drop.
13. All of the sealant is pumped into the tyre. Then the tyre is inflated.

Vehicle care157
not be driven. Seek theassistance of a workshop.
20. Stow tyre repair kit under the front
seat.
Notice
The driving characteristics of the repaired tyre are severely affected, therefore have this tyre replaced.
If unusual noise is heard or the
compressor becomes hot, turn
compressor off for at least
30 minutes.
The built-in safety valve opens at a
pressure of 7 bar (102 psi).
Note the expiry date of the kit. After
this date its sealing capability is no
longer guaranteed. Pay attention to
storage information on sealant
bottle.
Replace the used sealant bottle. Dispose of the bottle as prescribed
by applicable laws.
The compressor and sealant can be used from approx. -30 °C.
The adapters supplied can be used
to pump up other items e.g.
footballs, air mattresses, inflatabledinghies etc. They are located on the underside of the compressor. To
remove, screw on compressor air hose and withdraw adapter.
Wheel changing Some vehicles are equipped with a
tyre repair kit instead of a spare wheel 3 154.
Make the following preparations and
observe the following information:
■ Park the vehicle on a level, firm and
non-slippery surface. The frontwheels must be in the straight-ahead position.
■ Apply the parking brake and engage first gear or reverse gear.
■ Switch off the air suspension system 3 110.
■ Remove the spare wheel 3 159.
■ Never change more than one wheel
at a time.
■ Use the jack only to change wheels
in case of puncture, not for
seasonal winter or summer tyre
change.■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the
vehicle when it is jacked-up.
■ Never crawl under a jacked-up vehicle.
■ Do not start the engine when the vehicle is raised on the jack.
■ Clean wheel bolts/nuts and their threads before mounting the wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Remove the wheel cover using the hook supplied. Vehicle tools
3 150.
2. Install the wheel wrench ensuring that it locates securely and loosen
each wheel bolt/nut by half a turn.

Vehicle care161Caution
The air suspension system must
be switched off prior to jump
starting.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
■ Never expose the vehicle battery to
naked flames or sparks.
■ A discharged vehicle battery can already freeze at a temperature of
0 °C. Defrost the frozen vehicle
battery before connecting jump
leads.
■ Wear eye protection and protective
clothing when handling a vehicle
battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity(Ah) must not be much less than
that of the discharged vehicle
battery.
■ Use jump leads with insulated terminals and a cross section of at
least 25 mm 2
.
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Switch off the air suspension system.
■ Do not lean over the vehicle battery
during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.
■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake, transmission in neutral.Jump start terminal
In the event of a discharged vehicle
battery, the jump start terminal
enables the vehicle to be started
without the need to access the battery inside the vehicle.
The jump start terminal is located in
the engine compartment and
identified by a " <" sign on the red
insulating cover. Lift the red insulating
cover to access the terminal
connector.
Ensure the red insulating cover is
latched back into position when not in
use.

162Vehicle care
Jump starting procedure
Lead connection order:1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the jump start terminal of
the vehicle with the discharged
vehicle battery.
3. Connect the black lead to the negative terminal of the booster
battery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle The towing eye is stowed with thevehicle tools 3 150.
Disengage the cover using a suitable
tool and remove.
Screw the towing eye clockwise into
the front towing point and tighten fully using the wheel wrench.
Attach a tow rope - or better still a tow
rod - to the towing eye, never to the
bumper or front suspension units.

Vehicle care163Caution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Switch on ignition to release steering
wheel lock and to permit operation of
brake lights, horn and windscreen
wipers.
Switch off the air suspension system
3 110.
Transmission in neutral.
If neutral cannot be selected on
vehicles with MTA transmission, the vehicle must only be towed with the
drive wheels raised off the ground.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust fumes
from the towing vehicle, switch on the air recirculation system and close the
windows.
Seek the assistance of a workshop.
After towing, unscrew the towing eye
and refit the cover.
Towing another vehicle
Attach a tow rope - or better still a tow
rod - to the rear towing eye, never to
the rear axle and suspension units.
The rear towing eye must only be
used for towing and not recovering a
vehicle.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.

164Vehicle careAppearance care
Exterior care Locks
The locks are lubricated at the factory using a high quality lock cylinder
grease. Use de-icing agent only when absolutely necessary, as this has adegreasing effect and impairs lockfunction. After using a de-icing agent,
have the locks regreased by a
workshop.
Washing The paintwork of your vehicle is
exposed to environmental influences.
Wash and wax your vehicle regularly.
When using automatic vehicle
washes, select a programme that
includes waxing.
Bird droppings, dead insects, resin,
pollen and the like should be cleaned
off immediately, as they contain
aggressive constituents which can
cause paint damage.If using a vehicle wash, comply with
the vehicle wash manufacturer's
instructions. The windscreen wipers
must be switched off. Remove
antenna and external accessories
such as roof racks etc..
If you wash your vehicle by hand, make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.Caution
Always use a cleaning agent with
a pH value of 4 to 9.
Do not use cleaning agents on hot surfaces.
Have the door hinges of all doors
greased by a workshop.
Do not clean the engine compartment with a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts must not be treated with wax or polishing agents.

Service and maintenance167Service and
maintenanceGeneral information ...................167
Recommended fluids, lubricants and parts .................................... 168General information
Service information In order to ensure economical and
safe vehicle operation and to
maintain the value of your vehicle, it
is of vital importance that all
maintenance work is carried out at the proper intervals as specified.
The detailed, up-to-date service
schedule for the vehicle is available at
the workshop.
Service display 3 75.
Engine identification 3 171.
Service intervals - except Bus Maintenance of your vehicle is
required every 25,000 miles or after
2 years, whichever occurs first,
unless otherwise indicated by the
service display.
Service intervals - Bus only
Maintenance of your vehicle is
required every 20,000 miles or after
2 years, whichever occurs first,
unless otherwise indicated by the
service display.Confirmations
Confirmation of service is recorded in the Service and Warranty Booklet.The date and mileage is completed
with the stamp and signature of the
servicing workshop.
Make sure that the Service and
Warranty Booklet is completed
correctly as continuous proof of
service is essential if any warranty or
goodwill claims are to be met, and is
also a benefit when selling the
vehicle.
Service display
The service interval is based on
several parameters depending on
usage.
The service display, located in the
Driver Information Centre, indicates
when the next service is due. Seek
the assistance of a workshop.
Service display 3 75.
Engine oil lever monitor 3 74.

168Service and maintenanceRecommended fluids,lubricants and parts
Recommended fluids and
lubricants
Only use products that meet the
recommended specifications.
Damage resulting from the use of
products not in line with these
specifications will not be covered by
the warranty.9 Warning
Operating materials are
hazardous and could be
poisonous. Handle with care. Pay
attention to information given on
the containers.
Engine oil
Engine oil is identified by its quality
and its viscosity. Quality is more
important than viscosity when
selecting which engine oil to use. The oil quality ensures e.g. engine
cleanliness, wear protection and oil
aging control, whereas viscosity
grade gives information on the oil's
thickness over a temperature range.
Dexos is the newest engine oil quality
that provides optimum protection for
diesel engines. If it is unavailable,
engine oils of other listed qualities
have to be used.
Select the appropriate engine oil based on its quality and on the
minimum ambient temperature
3 173.
Topping up engine oil
Engine oils of different manufacturers and brands can be mixed as long as
they comply with the required engine
oil quality and viscosity.
Use of engine oil with only
ACEA A1/B1 or only A5/B5 quality is
prohibited, since it can cause long-
term engine damage under certain
operating conditions.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 173.Additional engine oil additives
The use of additional engine oil
additives could cause damage and
invalidate the warranty.
Engine oil viscosity grades
The SAE viscosity grade gives
information of the thickness of the oil.
Multigrade oil is indicated by two
figures, e.g. SAE 5W-30. The first
figure, followed by a W, indicates the
low temperature viscosity and the
second figure the high temperature
viscosity.
Select the appropriate viscosity grade depending on the minimum ambient
temperature 3 173.
All of the recommended viscosity grades are suitable for high ambient
temperatures.
Coolant and antifreeze
Use only silicate-free long life coolant
(LLC) antifreeze approved for the
vehicle, consult a workshop.
The system is factory filled with
coolant designed for excellent
corrosion protection and frost

Technical data171Identification plate
The identification plate is located on
the right hand door pillar.
Information on identification plate 1)
:
1=Vehicle identification number2=Permissible gross vehicle
weight rating in kg3=Permissible gross train weight
in kg4=Maximum permissible front
axle load in kg5=Maximum permissible rear
axle load in kg6=Trim code7=Technical specifications of
vehicle, including: Vehicle
paint code, equipment level
and vehicle type8=Additional equipment
specification9=Fabrication number10=Interior trim code
The combined total of front and rear
axle loads must not exceed the
permissible gross vehicle weight. For
example, if the front axle is bearing its
maximum permissible load, the rear
axle can only bear a load that is equal
to the gross vehicle weight minus the front axle load.
The technical data is determined in
accordance with European
Community standards. We reserve
the right to make modifications.
Specifications in the vehicle
documents always have priority over
those given in this manual.
Engine identifier code and engine number Stamped on the engine cylinder block
and on a label attached to the timing
chain cover, depending on variant.
1) The identification plate on your vehicle may differ from the illustration shown.