engine VAUXHALL MOVANO_B 2015.5 Workshop Manual

142Vehicle careEngine coolantThe coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be just above the
MINI mark.Top up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze.If no antifreeze
is available, use clean tap water or
distilled water.Install the cap
tightly.Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system.Seek the assistance of a
workshop.
Power steering fluidCaution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.
Depending on vehicle, the power
steering fluid reservoir may be
located in the engine compartment
(Type A) or below the front wheel
arch, behind a trim panel (Type B).

144Vehicle careBrakesIn the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake linings replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use brake fluid approved for
your vehicle.
Brake and clutch fluid 3 179.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.

146Vehicle careDiesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screws on the filter cover and on the
lower part of the filter by approx. one
turn, to drain off the water.
The filter is drained as soon as diesel fuel emerges from the knurled screw
at the bottom. Retighten the two
screws.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system
bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Fill the tank with fuel and proceed as
follows:
1. Place a suitable container underneath the fuel filter vent
screw to collect fuel.
2. Loosen the vent screw (arrowed) by one turn.
3. Manually operate the in-line supply pump slowly and steadily
until fuel discharging from the
loosened vent screw is free of air
bubbles.
4. Retighten the vent screw.
If the engine cannot be started after
several attempts to bleed the diesel
fuel system, seek the assistance of a
workshop.
Wiper blade replacement Wiper blades on the windscreen

Vehicle care155Instrument panel
illumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse mustmatch the data on the defective fuse.
There are two fuse boxes in the
vehicle:
■ on the left-hand side of the instrument panel, behind the trim
panel.
■ in the engine compartment located below the coolant expansion tank.
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
It is advisable to carry a full set of
fuses. Consult a workshop.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Notice
Not all fuse box descriptions in this
manual may apply to your vehicle.
When inspecting the fuse box, refer to the fuse box label.

156Vehicle care
Fuse extractor
To help in replacing fuses, a fuse
extractor is located in the instrument
panel fuse box.
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fusebox
Located below the coolant expansion tank.
Some circuits may be protected by
several fuses.
Due to restricted accessibility, have
fuses replaced by a workshop.SymbolCircuitSRight side lightsTLeft side lightsWRight low beamaLeft low beam>Front fog lightLLeft high beamNRight high beamuABSKWindscreen wipernHeating and ventilation
system, air conditioningVHeated windscreen

160Vehicle care
Tyre pressures differ depending onvarious options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 185.
2. Identify the respective tyre.
The tyre pressure tables show all possible tyre combinations 3 201.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
Rear-wheel drive, with twin rear
wheels When inflating the outer tyre, the
inflation tube should be passed
between the two wheels.
Tyre pressure monitoring
system
The Tyre Pressure Monitoring
System (TPMS) uses radio and
sensor technology to check tyre
pressure levels.Caution
Tyre pressure monitoring system
warns only about low tyre pressure
condition and does not replace
regular tyre maintenance by the
driver.
All wheels must be equipped with pressure sensors and the tyres must
have the prescribed pressure.
Notice
In countries where the tyre pressure
monitoring system is legally
required, the use of wheels without
pressure sensors will invalidate the
vehicle type approval.
The TPMS sensors monitor the air
pressure in the tyres and transmit tyre pressure readings to a receiver
located in the vehicle.
Tyre pressures in display The current tyre pressures can be
shown in the Driver Information
Centre 3 84.

Vehicle care161
With the vehicle stationary, press
button on end of wiper lever
repeatedly until the tyre pressure
menu is displayed.
Low tyre pressure condition
A detected low tyre pressure
condition is indicated by illumination
of control indicator w 3 82 and a
corresponding message appears in
the Driver Information Centre.
If w illuminates, stop as soon as
possible and inflate the tyres as
recommended 3 201.
After inflating, some driving may be
required to update the tyre pressure
values in the Driver Information
Centre. During this time w may
illuminate.
If w illuminates at lower temperatures
and extinguishes after some driving,
this could be an indicator for getting low pressure. Check tyre pressure.
If the tyre pressure must be reduced
or increased, switch off ignition.
Only mount wheels with pressure
sensors, otherwise the tyre pressure
will not be displayed and w flashes for
several seconds then illuminates continuously together with control
indicator A 3 80 and a
corresponding message appears in
the Driver Information Centre.
A spare wheel or temporary spare
wheel is not equipped with pressure
sensors. TPMS is not operational for these wheels. For the further three
wheels, TPMS remains operational.
Control indicator w and the
corresponding message appears at
each ignition cycle until the tyres are
inflated to the correct tyre pressure.Driver Information Centre 3 84.
Vehicle messages 3 85.
Puncture
A puncture or severely under-inflated
tyre is indicated by illumination of
control indicator w together with C
3 80 and a corresponding message
appears in the Driver Information
Centre. Stop vehicle and switch off
engine.
Tyre pressure 3 201, Tyre repair kit
3 164, Spare wheel 3 169, Wheel
changing 3 167.
Temperature dependency Tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase.
The tyre pressure value displayed in
the Driver Information Centre shows
the actual tyre pressure. Therefore it
is important to check tyre pressure
with cold tyres.

Vehicle care165
7.Screw the sealant filler hose to the
tyre valve.
8. The rocker switch on the compressor must be set to
position O.9.
Connect the red < power supply
lead on the compressor to the
jump start terminal 3 171.
Notice
Depending on model, the jump start
terminal may be located at the left-
hand or right-hand side of the engine
compartment.10. Connect the black ] power
supply lead to a vehicle grounding point, e.g. the engine block or an
engine mounting bolt.
Notice
Depending on tyre repair kit type, it
may be necessary to connect the
single power supply lead to the
power outlet or cigarette lighter
socket.
For this type, the red < and
black ] power supply leads will not
be present.
To avoid discharging the battery,
we recommend running the
engine.

168Vehicle care
■ If the ground on which the vehicleis standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the
vehicle when it is jacked-up.
■ Never crawl under a jacked-up vehicle.
■ Do not start the engine when the vehicle is raised on the jack.
■ Clean wheel bolts/nuts and their threads before mounting the wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Remove the wheel cover using the hook supplied. Vehicle tools
3 158.
2. Install the wheel wrench ensuring that it locates securely and loosen
each wheel bolt/nut by half a turn.
3. Vehicles with Front-wheel drive:
Raise vehicle by placing lifting
pad spigot of the jack under the
jacking hole located nearest the
wheel concerned.
Ensure the jack is positioned correctly. The jack base must be
on the ground directly below the
jacking hole in a manner that
prevents it from slipping.
Attach wheel wrench onto the jack
and raise the vehicle by turning
the wrench until the wheel is clear of the ground.
Vehicles with Rear-wheel drive:
Pay attention to the operating
instructions supplied with the
hydraulic jack and assemble the
parts required as specified.

172Vehicle careCaution
The air suspension system must
be switched off prior to jump
starting.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
■ Never expose the vehicle battery to
naked flames or sparks.
■ A discharged vehicle battery can already freeze at a temperature of
0 °C. Defrost the frozen vehicle
battery before connecting jump
leads.
■ Wear eye protection and protective
clothing when handling a vehicle
battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity(Ah) must not be much less than
that of the discharged vehicle
battery.
■ Use jump leads with insulated terminals and a cross section of at
least 25 mm 2
.
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Switch off the air suspension system 3 114.
■ Do not lean over the vehicle battery
during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.
■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake and engage neutral (manual
transmission) or N (manual
transmission automated).Jump start terminal
In the event of a discharged vehicle
battery, the jump start terminal
enables the vehicle to be started
without the need to access the battery inside the vehicle.
The jump start terminal is located in
the engine compartment and
identified by a " <" sign on the red
insulating cover. Lift the red insulating
cover to access the terminal
connector.
Ensure the red insulating cover is
latched back into position when not in
use.