engine VAUXHALL MOVANO_B 2015.5 Repair Manual

Vehicle care173
Jump starting procedure
Depending on model, the jump start
terminal may be located at the left-
hand or right-hand side of the engine
compartment.
Lead connection order:
1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the jump start terminal of
the vehicle with the discharged
vehicle battery.
3. Connect the black lead to the negative terminal of the boosterbattery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as
far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.

174Vehicle careTowing
Towing the vehicle The towing eye is stowed with the
vehicle tools 3 158.
Disengage the cover using a suitable
tool and remove.
Screw the towing eye clockwise into
the front towing point and tighten fully using the wheel wrench.
Attach a tow rope - or better still a tow
rod - to the towing eye, never to the
bumper or front suspension units.
Caution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Switch on ignition to permit operation
of brake lights, horn and windscreen
wipers, and move the steering wheel
slightly to release the steering wheel
lock.
Switch off the air suspension system 3 114.
Transmission in neutral.
Caution
Vehicles with manual
transmission automated: If neutral cannot be selected, the vehiclemust only be towed with the drive
wheels raised off the ground.
The vehicle should always be
towed with the ignition switched
off.
Manual transmission automated
3 118.Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust fumes
from the towing vehicle, switch on the air recirculation system 3 97 and
close the windows.
Seek the assistance of a workshop.
After towing, unscrew the towing eye
and refit the cover.

176Vehicle care
Do not clean the engine compartmentwith a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the
vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Exterior lights Headlight and other light covers aremade of plastic. Do not use any
abrasive or caustic agents, do not use
an ice scraper, and do not clean them dry.
Polishing and waxing
Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a protective film, making waxing
unnecessary.Unpainted plastic body parts must not
be treated with wax or polishing
agents.
Matt filmed body parts or decor tapes must not be polished, to avoid
gleaming. Do not use hot wax
programmes in automatic car washes if the vehicle is equipped with theseparts.
Matt painted decor parts, e.g. mirror housing cover, must not be polished.
Otherwise these parts would become
agleam or the colour would be
dissolved.
Windows and windscreen wiper blades Use a soft lint-free cloth or chamoisleather together with window cleaner
and insect remover.
When cleaning the rear window from
inside, always wipe in parallel to the
heating element to prevent damage.
For mechanical removal of ice, use a
sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.Clean smearing wiper blades with a
soft cloth and window cleaner.
Wheels and tyres Do not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.
Paintwork damage
Rectify minor paintwork damage with
a touch-up pen before rust forms.
Have more extensive damage or rust areas repaired by a workshop.
Underbody Some areas of the vehicle underbody
have a PVC undercoating while other critical areas have a durable
protective wax coating.
After the underbody is washed, check
the underbody and have it waxed if
necessary.

178Service and maintenanceService and
maintenanceGeneral information ...................178
Recommended fluids, lubricants and parts .................................... 179General information
Service information In order to ensure economical and
safe vehicle operation and to
maintain the value of your vehicle, it
is of vital importance that all
maintenance work is carried out at the proper intervals as specified.
The detailed, up-to-date service
schedule for the vehicle is available at
the workshop.
Service display 3 76.
Engine identification 3 182.
Service intervals - except Bus Maintenance of your vehicle is
required every 25,000 miles or after
2 years, whichever occurs first,
unless otherwise indicated by the
service display.
A shorter service interval can be valid
for severe driving behaviour, e.g. for
taxis and police vehicles.Service intervals - Bus only
Maintenance of your vehicle is
required every 20,000 miles or after
1 year , whichever occurs first, unless
otherwise indicated by the service
display.
Confirmations
Confirmation of service is recorded in the Service and Warranty Booklet.The date and mileage is completed
with the stamp and signature of the
servicing workshop.
Make sure that the Service and
Warranty Booklet is completed
correctly as continuous proof of
service is essential if any warranty or
goodwill claims are to be met, and is
also a benefit when selling the
vehicle.
Service display The service interval is based on
several parameters depending on
usage.

Service and maintenance179
The service display, located in the
Driver Information Centre, indicates
when the next service is due. Seek
the assistance of a workshop.
Service display 3 76.
Engine oil lever monitor 3 76.Recommended fluids,
lubricants and parts
Recommended fluids andlubricants Only use products that meet the
recommended specifications.
Damage resulting from the use of
products not in line with these
specifications will not be covered by
the warranty.9 Warning
Operating materials are
hazardous and could be
poisonous. Handle with care. Pay
attention to information given on
the containers.
Engine oil
Engine oil is identified by its quality
and its viscosity. Quality is more
important than viscosity when
selecting which engine oil to use. The oil quality ensures e.g. engine
cleanliness, wear protection and oil
aging control, whereas viscosity
grade gives information on the oil's
thickness over a temperature range.
Dexos is the newest engine oil quality
that provides optimum protection for diesel engines. If it is unavailable,
engine oils of other listed qualities
must be used.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 184.
Topping up engine oil
Engine oils of different manufacturers and brands can be mixed as long as
they comply with the required engine
oil quality and viscosity.
Use of engine oil with only
ACEA A1/B1 or only A5/B5 quality is
prohibited, since it can cause long-
term engine damage under certain
operating conditions.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 184.

180Service and maintenance
Additional engine oil additives
The use of additional engine oil
additives could cause damage and
invalidate the warranty.
Engine oil viscosity grades
The SAE viscosity grade gives
information of the thickness of the oil.
Multigrade oil is indicated by two
figures, e.g. SAE 5W-30. The first
figure, followed by a W, indicates the
low temperature viscosity and the
second figure the high temperature viscosity.
Select the appropriate viscosity grade
depending on the minimum ambient
temperature 3 184.
All of the recommended viscosity
grades are suitable for high ambient
temperatures.
Coolant and antifreeze
Use only silicate-free long life coolant
(LLC) antifreeze approved for the
vehicle. Consult a workshop.
The system is factory filled with
coolant designed for excellent
corrosion protection and frostprotection down to approx. -28 °C.
This concentration should be
maintained all year round. The use of additional coolant additives that
intend to give additional corrosion
protection or seal against minor leaks
can cause function problems. Liability
for consequences resulting from the
use of additional coolant additives will be rejected.
Brake fluid Over time, brake fluid absorbs
moisture which will reduce braking
effectiveness. The brake fluid should
therefore be replaced at the specified interval.

182Technical dataIdentification plate
The identification plate is located on
the right hand door pillar.
Information on identification plate 1)
:
1=Vehicle identification number2=Permissible gross vehicle
weight rating in kg3=Permissible gross train weight
in kg4=Maximum permissible front axle load in kg5=Maximum permissible rear axle
load in kg6=Trim code7=Technical specifications of
vehicle, including: Vehicle paint
code, equipment level and
vehicle type8=Additional equipment
specification9=Fabrication number10=Interior trim code
The combined total of front and rear
axle loads must not exceed the
permissible gross vehicle weight. For
example, if the front axle is bearing its
maximum permissible load, the rear
axle can only bear a load that is equal
to the gross vehicle weight minus the front axle load.
The technical data is determined in
accordance with European
Community standards. We reserve
the right to make modifications.
Specifications in the vehicle
documents always have priority over
those given in this manual.
Engine identifier code and engine number Stamped on the engine cylinder block
and on a label attached to the timing
chain cover, depending on variant.
1) The identification plate on your vehicle may differ from the illustration shown.

Technical data183Engine identificationThe technical data tables show the
engine identifier code. Engine data
3 185.
To identify the respective engine,
refer to the engine power in the EEC
Certificate of Conformity provided
with your vehicle or other national
registration documents.

184Technical dataVehicle dataRecommended fluids and lubricantsRequired engine oil qualityEngine oil qualitydexos 2✔
In case dexos quality is unavailable you may use max. 1 litre engine oil quality ACEA C3 once between each oil change.
In case dexos quality is unavailable in International countries you may use the oil qualities listed below:
Engine oil qualityGM-LL-A/B-025✔ACEA A3/B4
diesel engines without DPF✔ACEA C3
diesel engines with DPF✔
Engine oil viscosity grades
Ambient temperaturedown to -25 °CSAE 5W-30 or SAE 5W-40below -25 °CSAE 0W-30 or SAE 0W-40

Technical data185Engine dataSales designation2.3 CDTI2.3 CDTIEngine identifier codeM9TM9TNumber of cylinders44Piston displacement [cm3
]22992299Engine power [kW] (brake horse power)92 (125)107 (146)at rpm35003500Torque [Nm]310350at rpm1250 - 25001500 - 2750Fuel typeDieselDieselSales designation2.3 CDTI2.3 CDTI2.3 CDTIEngine identifier codeM9TM9TM9TNumber of cylinders444Piston displacement [cm 3
]229922992299Engine power [kW] (brake horse power)81 (110)100 (135)120 (165)at rpm350035003500