engine VAUXHALL MOVANO_B 2015 Repair Manual

174Service and maintenanceService and
maintenanceGeneral information ...................174
Recommended fluids, lubricants and parts .................................... 176General information
Service information In order to ensure economical and
safe vehicle operation and to
maintain the value of your vehicle, it
is of vital importance that all
maintenance work is carried out at the proper intervals as specified.
The detailed, up-to-date service
schedule for the vehicle is available at
the workshop.
Service display 3 76.
Engine identification 3 179.
Service intervals - except Bus Maintenance of your vehicle is
required every 25,000 miles or after
2 years, whichever occurs first,
unless otherwise indicated by the
service display.
A shorter service interval can be valid
for severe driving behaviour, e.g. for
taxis and police vehicles.Service intervals - Bus only
Maintenance of your vehicle is
required every 20,000 miles or after
1 year , whichever occurs first, unless
otherwise indicated by the service
display.
International service intervals Israel:
Maintenance of your vehicle is
required every 40,000 km or after
1 year , whichever occurs first, unless
otherwise indicated by the service
display.
Romania, Bulgaria, Australia:
Maintenance of your vehicle is
required every 30,000 km or after
2 years, whichever occurs first,
unless otherwise indicated by the
service display.
Morocco, Turkey:
Maintenance of your vehicle is
required every 20,000 km or after
1 year , whichever occurs first, unless
otherwise indicated by the service
display.

Service and maintenance175
International:
Maintenance of your vehicle is
required every 15,000 km or after
1 year , whichever occurs first, unless
otherwise indicated by the service
display.
International countries include:
Albania, Belarus, Bosnia-
Herzegovina, Cyprus, Kazakhstan,
Kosovo, Macedonia, Malta,
Montenegro, New Zealand, Russia,
Serbia, Singapore, South Africa,
Ukraine.
International +:
Maintenance of your vehicle is
required every 10,000 km or after
1 year , whichever occurs first, unless
otherwise indicated by the service
display.
International + countries include:
Moldova.International ++:
Maintenance of your vehicle is
required every 8,000 km or after 1 year , whichever occurs first, unless
otherwise indicated by the service
display.
International ++ countries include:
Hong Kong.
Confirmations
Confirmation of service is recorded in the Service and Warranty Booklet.
The date and mileage is completed
with the stamp and signature of the
servicing workshop.
Make sure that the Service and
Warranty Booklet is completed
correctly as continuous proof of
service is essential if any warranty or
goodwill claims are to be met, and is
also a benefit when selling the
vehicle.
Service display The service interval is based on
several parameters depending on
usage.The service display, located in the
Driver Information Centre, indicates
when the next service is due. Seek
the assistance of a workshop.
Service display 3 76.
Engine oil lever monitor 3 75.

176Service and maintenanceRecommended fluids,lubricants and parts
Recommended fluids and
lubricants
Only use products that meet the
recommended specifications.
Damage resulting from the use of
products not in line with these
specifications will not be covered by
the warranty.9 Warning
Operating materials are
hazardous and could be
poisonous. Handle with care. Pay
attention to information given on
the containers.
Engine oil
Engine oil is identified by its quality
and its viscosity. Quality is more
important than viscosity when
selecting which engine oil to use. The oil quality ensures e.g. engine
cleanliness, wear protection and oil
aging control, whereas viscosity
grade gives information on the oil's
thickness over a temperature range.
Dexos is the newest engine oil quality
that provides optimum protection for diesel engines. If it is unavailable,
engine oils of other listed qualities
must be used.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 181.
Topping up engine oil
Engine oils of different manufacturers and brands can be mixed as long as
they comply with the required engine
oil quality and viscosity.
Use of engine oil with only
ACEA A1/B1 or only A5/B5 quality is
prohibited, since it can cause long-
term engine damage under certain
operating conditions.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 181.Additional engine oil additives
The use of additional engine oil
additives could cause damage and
invalidate the warranty.
Engine oil viscosity grades
The SAE viscosity grade gives
information of the thickness of the oil.
Multigrade oil is indicated by two
figures, e.g. SAE 5W-30. The first
figure, followed by a W, indicates the
low temperature viscosity and the
second figure the high temperature
viscosity.
Select the appropriate viscosity grade depending on the minimum ambient
temperature 3 181.
All of the recommended viscosity grades are suitable for high ambient
temperatures.
Coolant and antifreeze
Use only silicate-free long life coolant
(LLC) antifreeze approved for the
vehicle. Consult a workshop.
The system is factory filled with
coolant designed for excellent
corrosion protection and frost

Technical data179Identification plate
The identification plate is located on
the right hand door pillar.
Information on identification plate 1)
:
1=Vehicle identification number2=Permissible gross vehicle
weight rating in kg3=Permissible gross train weight
in kg4=Maximum permissible front axle load in kg5=Maximum permissible rear axle
load in kg6=Trim code7=Technical specifications of
vehicle, including: Vehicle paint
code, equipment level and
vehicle type8=Additional equipment
specification9=Fabrication number10=Interior trim code
The combined total of front and rear
axle loads must not exceed the
permissible gross vehicle weight. For
example, if the front axle is bearing its
maximum permissible load, the rear
axle can only bear a load that is equal
to the gross vehicle weight minus the front axle load.
The technical data is determined in
accordance with European
Community standards. We reserve
the right to make modifications.
Specifications in the vehicle
documents always have priority over
those given in this manual.
Engine identifier code and engine number Stamped on the engine cylinder block
and on a label attached to the timing
chain cover, depending on variant.
1) The identification plate on your vehicle may differ from the illustration shown.

180Technical dataEngine identificationThe technical data tables show the
engine identifier code. Engine data
3 182.
To identify the respective engine,
refer to the engine power in the EEC
Certificate of Conformity provided
with your vehicle or other national
registration documents.

Technical data181Vehicle dataRecommended fluids and lubricantsRequired engine oil qualityEngine oil qualitydexos 2✔
In case dexos quality is unavailable you may use max. 1 litre engine oil quality ACEA C3 once between each oil change.
In case dexos quality is unavailable in International countries you may use the oil qualities listed below:
Engine oil qualityGM-LL-A/B-025✔ACEA A3/B4
diesel engines without DPF✔ACEA C3
diesel engines with DPF✔
Engine oil viscosity grades
Ambient temperaturedown to -25 °CSAE 5W-30 or SAE 5W-40below -25 °CSAE 0W-30 or SAE 0W-40

182Technical dataEngine dataSales designation2.3 CDTI2.3 CDTIEngine identifier codeM9TM9TNumber of cylinders44Piston displacement [cm3
]22992299Engine power [kW] (brake horse power)92 (125)107 (146)at rpm35003500Torque [Nm]310350at rpm1250 - 25001500 - 2750Fuel typeDieselDieselSales designation2.3 CDTI2.3 CDTI2.3 CDTIEngine identifier codeM9TM9TM9TNumber of cylinders444Piston displacement [cm 3
]229922992299Engine power [kW] (brake horse power)81 (110)100 (135)120 (165)at rpm350035003500

Technical data183
Sales designation2.3 CDTI2.3 CDTI2.3 CDTIEngine identifier codeM9TM9TM9TTorque [Nm]285340360at rpm-2)1500 - 27501500 - 2750Fuel typeDieselDieselDiesel2)
Figure not available at time of printing.

Technical data197
VanRear-wheel driveLengthL3L4Roof heightH2H3H2H3Gross vehicle weight350045003500450045004500Maximum rear door aperture height [mm]172417241724172417241724Rear door aperture width (at floor) [mm]158015801580158015801580Maximum load area height [mm]179817982048204817982048Maximum load area width [mm]176517651765176517651765Width between wheel arches [mm]138010801380108010801080Maximum load floor length [mm]373337333733373343834383CapacitiesEngineM9TEngine oil including filter [l]Front-wheel drive 8.0
Rear-wheel drive 8.9between MIN and MAX [l]1.5 - 2.0Fuel tank, nominal capacity [l]80 or 105

198Technical dataTyre pressuresFront-wheel driveTyre pressure with full load16)EngineGross Vehicle WeightTyreFront
[kPa/bar] (psi)Rear
[kPa/bar] (psi)M9T2800215/65 R16 C340/3.4 (49)360/3.6 (52)3300215/65 R16 C360/3.6 (52)430/4.3 (62)3500225/65 R16 C380/3.8 (55)460/4.6 (68)3900225/65 R16 C380/3.8 (55)460/4.6 (68)16) The spare wheel should be set to the highest applicable pressure shown in the table.Rear-wheel drive, with single rear wheelsTyre pressure with full load 16)EngineGross Vehicle WeightTyreFront
[kPa/bar] (psi)Rear
[kPa/bar] (psi)M9T3500235/65 R16 C360/3.6 (52)450/4.5 (65)16) The spare wheel should be set to the highest applicable pressure shown in the table.