engine VAUXHALL MOVANO_B 2015 Workshop Manual

Vehicle care141BrakesIn the event of minimum thickness ofthe brake lining, a squealing noise
sounds during braking.
Continued driving is possible but
have the brake linings replaced as
soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use brake fluid approved for
your vehicle.
Brake and clutch fluid 3 176.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.

Vehicle care143Diesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screws on the filter cover and on the
lower part of the filter by approx. one
turn, to drain off the water.
The filter is drained as soon as diesel fuel emerges from the knurled screw
at the bottom. Retighten the two
screws.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system
bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Fill the tank with fuel and proceed as
follows:
1. Place a suitable container underneath the fuel filter vent
screw to collect fuel.
2. Loosen the vent screw (arrowed) by one turn.
3. Manually operate the in-line supply pump slowly and steadily
until fuel discharging from the
loosened vent screw is free of air
bubbles.
4. Retighten the vent screw.
If the engine cannot be started after
several attempts to bleed the diesel
fuel system, seek the assistance of a
workshop.
Wiper blade replacement Wiper blades on the windscreen

152Vehicle careInstrument panel
illumination Have bulbs replaced by a workshop.Electrical system
Fuses
Data on the replacement fuse must match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
■ on the left-hand side of the instrument panel, behind the trim
panel.
■ in the engine compartment located below the coolant expansion tank.
Before replacing a fuse, turn off the respective switch and the ignition.
A blown fuse can be recognised by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
It is advisable to carry a full set of
fuses. Consult a workshop.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.
Notice
Not all fuse box descriptions in this
manual may apply to your vehicle.
When inspecting the fuse box, refer to the fuse box label.

Vehicle care153
Fuse extractor
To help in replacing fuses, a fuse
extractor is located in the instrument
panel fuse box.
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fusebox
Located below the coolant expansion tank.
Some circuits may be protected by
several fuses.
Due to restricted accessibility, have
fuses replaced by a workshop.SymbolCircuitSRight side lightsTLeft side lightsWRight low beamaLeft low beam>Front fog lightLLeft high beamNRight high beamuABSKWindscreen wipernAir conditioningVHeated windscreen

156Vehicle careWheels and tyres
Tyre condition, wheel condition
Drive over edges slowly and at right
angles if possible. Driving over sharp
edges can cause tyre and wheel
damage. Do not trap tyres on the kerb when parking.
Regularly check the wheels for
damage. Seek the assistance of a
workshop in the event of damage or
unusual wear.
Tyres Factory-fitted tyres are matched to
the chassis and offer optimum driving
comfort and safety.
Winter tyres Winter tyres improve driving safety attemperatures below 7 °C and shouldtherefore be fitted on all wheels.
In accordance with country-specific
regulations, affix the maximum speed
sticker in the driver's field of view.Tyre designations
E.g. 215/65 R 16 C 109 R215=Tyre width, mm65=Cross-section ratio (tyre height
to tyre width), %R=Belt type:RadialRF=Type:RunFlat16=Wheel diameter, inchesC=Cargo or commercial use88=Load index e.g. 109 is
equivalent to approx. 1030 kgR=Speed code letter
Speed code letter:
Q=up to 100 mphS=up to 112 mphT=up to 118 mphH=up to 130 mphV=up to 150 mphW=up to 168 mph
Tyre pressure
Check the pressure of cold tyres at
least every 14 days and before any
long journey. Do not forget the spare
wheel. This also applies to vehicles
with tyre pressure monitoring system.
Tyre pressures 3 198. Always inflate
tyres to the pressures shown on the
label on the driver's door frame.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 182.
2. Identify the respective tyre.
The tyre pressure tables show all possible tyre combinations 3 198.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle or other national registration
documents.

162Vehicle care
3. Remove the power supply leadand air hose from the stowage
compartments on the underside
of the compressor.
4. Screw the compressor air hose to
the connection on the sealant
bottle.
5. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.
6. Unscrew valve cap from defective
tyre.
7. Screw the sealant filler hose to the
tyre valve.
8. The rocker switch on the compressor must be set to
position O.
9. Connect the red < power supply
lead on the compressor to the
jump start terminal 3 168.
10. Connect the black ] power
supply lead to a vehicle grounding
point, e.g. the engine block or an
engine mounting bolt.
Notice
Depending on tyre repair kit type, it
may be necessary to connect the
single power supply lead to the
power outlet or cigarette lighter
socket.
For this type, the red < and
black ] power supply leads will not
be present.
To avoid discharging the battery,
we recommend running the
engine.
11. Set the rocker switch on the compressor to position I. The tyre
is filled with sealant.
12. The compressor pressure gauge briefly indicates up to 6 bar. Then
the pressure starts to drop.

164Vehicle care
not be driven. Seek the
assistance of a workshop.
20. Stow tyre repair kit under the front
seat.
Notice
The driving characteristics of the repaired tyre are severely affected,
therefore have this tyre replaced.
If unusual noise is heard or the
compressor becomes hot, turn
compressor off for at least
30 minutes.
The built-in safety valve opens at a
pressure of 7 bar (102 psi).
Note the expiry date of the kit. After
this date its sealing capability is no
longer guaranteed. Pay attention to
storage information on sealant
bottle.
Replace the used sealant bottle. Dispose of the bottle as prescribed
by applicable laws.
The compressor and sealant can be
used from approx. -30 °C.
The adapters supplied can be used
to pump up other items e.g.
footballs, air mattresses, inflatabledinghies etc. They are located on the underside of the compressor. To
remove, screw on compressor air
hose and withdraw adapter.
Wheel changing Some vehicles are equipped with a
tyre repair kit instead of a spare wheel 3 161.
Make the following preparations and
observe the following information:
■ Park the vehicle on a level, firm and
non-slippery surface. The front wheels must be in the straight-ahead position.
■ Apply the parking brake and engage first gear or reverse gear.
■ Switch off the air suspension system 3 114.
■ Remove the spare wheel 3 166.
■ Never change more than one wheel
at a time.
■ Use the jack only to change wheels
in case of puncture, not for
seasonal winter or summer tyre
change.
■ The jack is maintenance-free.■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.
■ No people or animals may be in the
vehicle when it is jacked-up.
■ Never crawl under a jacked-up vehicle.
■ Do not start the engine when the vehicle is raised on the jack.
■ Clean wheel bolts/nuts and their threads before mounting the wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Remove the wheel cover using the hook supplied. Vehicle tools
3 155.
2. Install the wheel wrench ensuring that it locates securely and loosen
each wheel bolt/nut by half a turn.

Vehicle care169
■ Use a booster battery with thesame voltage (12 volts). Its capacity
(Ah) must not be much less than
that of the discharged vehicle
battery.
■ Use jump leads with insulated terminals and a cross section of at
least 25 mm 2
.
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Switch off the air suspension system.
■ Do not lean over the vehicle battery
during jump starting.
■ Do not allow the terminals of one lead to touch those of the otherlead.
■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake, transmission in neutral.Jump start terminal
In the event of a discharged vehicle
battery, the jump start terminal
enables the vehicle to be started
without the need to access the battery inside the vehicle.
The jump start terminal is located in
the engine compartment and
identified by a " <" sign on the red
insulating cover. Lift the red insulating
cover to access the terminal
connector.
Ensure the red insulating cover is
latched back into position when not in
use.
Jump starting procedure
Lead connection order:
1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the jump start terminal of
the vehicle with the discharged
vehicle battery.
3. Connect the black lead to the negative terminal of the booster
battery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an

170Vehicle care
engine mounting bolt. Connect asfar away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle The towing eye is stowed with the
vehicle tools 3 155.
Disengage the cover using a suitable
tool and remove.
Screw the towing eye clockwise into
the front towing point and tighten fully using the wheel wrench.
Attach a tow rope - or better still a tow
rod - to the towing eye, never to the
bumper or front suspension units.
Caution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Switch on ignition to release steering
wheel lock and to permit operation of
brake lights, horn and windscreen
wipers.
Switch off the air suspension system
3 114.
Transmission in neutral.
If neutral cannot be selected on
vehicles with MTA transmission, the vehicle must only be towed with the
drive wheels raised off the ground.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.

172Vehicle care
If using a vehicle wash, comply with
the vehicle wash manufacturer's
instructions. The windscreen wipers must be switched off. Remove
antenna and external accessories
such as roof racks etc..
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.Caution
Always use a cleaning agent with
a pH value of 4 to 9.
Do not use cleaning agents on hot surfaces.
Have the door hinges of all doors
greased by a workshop.
Do not clean the engine compartment with a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts must not be treated with wax or polishing agents.Windows and windscreen wiper
blades
Use a soft lint-free cloth or chamois leather together with window cleanerand insect remover.
When cleaning the rear window from
inside, always wipe in parallel to the
heating element to prevent damage.
For mechanical removal of ice, use a
sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.
Clean smearing wiper blades with a
soft cloth and window cleaner.
Wheels and tyres Do not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.