engine VAUXHALL MOVANO_B 2016.5 Repair Manual

160Vehicle care
Pull the safety catch, located slightly
left of centre, and open the bonnet.
Pull up the support rod from its holder,
then secure it in the right side hook on the underside of the bonnet.
If the bonnet is opened during an Autostop, the engine will be restarted
automatically for safety reasons.
Closing Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to drop into the catch from a low height
(20-25 cm). Check that the bonnet is
engaged.
Engine oil Check the engine oil level manuallyon a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of oil is used. Recommended fluids
and lubricants 3 201.
The maximum engine oil
consumption is 0.6 l per 1000 km.Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 10 minutes.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.

Vehicle care161When the engine oil level has
dropped to the MIN mark, top-up
engine oil.Caution
Do not allow the engine oil level to drop below the minimum level!
We recommend the use of the same
type of engine oil that was used at the
last change.
The engine oil level must not exceed the maximum mark MAX on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
To prevent spillage when
replenishing the engine oil, we
recommend using a funnel. Ensure funnel is securely located onto the
filler pipe.
A stabilization of the engine oil
consumption will not take place until
the vehicle has been driven several
thousand miles. Only then can the
actual degree of consumption be
established.
If consumption exceeds more than
0.6 litres every 600 miles after this
running-in period, consult a
workshop.
Capacities 3 224, Engine oil level
monitor 3 81.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C.
Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be just above the
MINI mark. Top up if the level is low.

162Vehicle care9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
Power steering fluid
Caution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.
Depending on vehicle, the power
steering fluid reservoir may be
located in the engine compartment
(Type A) or below the front wheel
arch, behind a trim panel (Type B).
Type A
If the fluid level in the reservoir falls
below the MINI mark, consult a
workshop.
Type B
If the fluid level in the reservoir falls
below the MIN mark, consult a
workshop.

164Vehicle carebattery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be
deactivated as follows: Switch the ignition on then off, disconnect the
vehicle's battery within 15 seconds.
Battery access
The battery is located behind a panel in the front left-hand door step.
Remove the panel to access the
battery.
Replacing the vehicle battery In vehicles with an AGM (Absorptive
Glass Mat) battery, make sure to
have the battery replaced with
another AGM battery.
An AGM battery can be identified by
the label on the battery. We
recommend the use of an original
Vauxhall battery.
Notice
Using an AGM vehicle battery
different from the original Vauxhall
vehicle battery may result in a lower performance of the stop-start
system.
We recommend that you have the
vehicle battery replaced by a
workshop.
Stop-start system 3 122.

Vehicle care165Charging the vehicle battery9Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed
14.6 volts when using a battery
charger. Otherwise the vehicle
battery might be damaged.
9 Danger
Ensure adequate ventilation when
charging the battery. There is a
risk of explosion if gases
generated during charging are
allowed to accumulate!
Jump starting 3 193.
Warning label
Meaning of symbols:
● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulfuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the battery.
Additional battery Depending on the vehicle's auxiliary
equipment, certain models may have
an additional battery mounted under
the front seat.
Diesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.

166Vehicle carePlace a container underneath the
filter housing. Loosen the knurled
screws on the filter cover and on the
lower part of the filter by approx. one
turn, to drain off the water.
The filter is drained as soon as diesel fuel emerges from the knurled screw
at the bottom. Retighten the two
screws.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system bleedingIf the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Fill the tank with fuel and proceed as
follows:
1. Place a suitable container underneath the fuel filter vent
screw to collect fuel.
2. Loosen the vent screw (arrowed) by one turn.
3. Manually operate the in-line supply pump slowly and steadily
until fuel discharging from the
loosened vent screw is free of air
bubbles.
4. Retighten the vent screw.
If the engine cannot be started after
several attempts to bleed the diesel
fuel system, seek the assistance of a
workshop.Wiper blade replacement
Wiper blades on the windscreen
Lift wiper arm, press retaining clip
towards wiper arm and detach wiper
blade.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.

174Vehicle careFront door panel light
1. Remove lamp assembly using aflat blade screwdriver.
2. Remove lens on lamp assembly.
3. Renew bulb and install lens. 4. Reinstall lamp assembly.
Rear courtesy lights Have bulbs replaced by a workshop.
Glovebox light
Have bulbs replaced by a workshop.
Instrument panel
illumination
Have bulbs replaced by a workshop.Electrical system
Fuses Data on the replacement fuse must
match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● on the left-hand side of the instrument panel, behind the trim
panel
● in the engine compartment located below the coolant
expansion tankCombi
An additional fuse box is located
behind a trim panel on the right-hand
side of the load compartment, beside the rear door.Bus
An additional fuse box is located on
the lower right-hand side of the load
compartment, below the step trim
panel.
Before replacing a fuse, turn off the
respective switch and the ignition.

176Vehicle carePlace the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fusebox
Located below the coolant expansion
tank.
Some circuits may be protected by
several fuses.
Due to restricted accessibility, have
fuses replaced by a workshop.SymbolCircuitSRight side lightsTLeft side lightsWRight low beamaLeft low beam>Front fog lightLLeft high beamNRight high beamuABSKWindscreen wiperSymbolCircuitnHeating and ventilation
system / Air conditioningVHeated windscreen
Instrument panel fuse box
Located behind the trim panel on the
left-hand side of the instrument panel.
Pull upper part of trim panel to
remove.
Do not store any objects behind this
panel.
Some circuits may be protected by
several fuses.
SymbolCircuitZInfotainment system / Seat
heating / Vehicle display
screen / Audio connec‐
tions / Alarm?Power outletÌCigarette lightereInstrument panelUCentral locking0Interior lightsOTurn signals / Rear fog
lights / Body control moduleDIAGDiagnostic connectoruABS / Electronic Stability
ProgramdInterior lights / Brake lightsZBody control moduleSTOPBrake light

Vehicle care181Choose a tyre appropriate for the
maximum speed of your vehicle.
The maximum speed is achievable at
kerb weight with driver (75 kg) plus
125 kg payload. Optional equipment
could reduce the maximum speed of
the vehicle.
Directional tyres Fit directional tyres such that they rollin the direction of travel. The rolling
direction is indicated by a symbol
(e.g. an arrow) on the sidewall.
Tyre pressure
Check the pressure of cold tyres at
least every 14 days and before any
long journey. Do not forget the spare
wheel. This also applies to vehicles
with tyre pressure monitoring system.
The tyre pressure information label
on the driver's door frame indicates
the original equipment tyres and the
correspondent tyre pressures.
Always inflate tyres to the pressures
shown on the label.
Tyre pressures 3 225.The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 206.
2. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 225.
For the tyres approved for your
vehicle, refer to the EEC Certificate of Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
9 Warning
For specific tyres the
recommended tyre pressure as
shown in the tyre pressure table may exceed the maximum tyre
pressure as indicated on the tyre.
Never exceed the maximum tyre
pressure as indicated on the tyre.
Temperature dependency
Tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase.
Tyre pressure values provided on the
tyre information label and tyre
pressure chart are valid for cold tyres, which means at 20 °C. The pressure
increases by nearly 1.5 psi for a

Vehicle care183A spare wheel or temporary spare
wheel is not equipped with pressure
sensors. TPMS is not operational for
these wheels. For the further three wheels, TPMS remains operational.
Control indicator w and the
corresponding message appears at
each ignition cycle until the tyres are
inflated to the correct tyre pressure.
Driver Information Centre (DIC) 3 92.
Vehicle messages 3 92.
Puncture A puncture or severely under-inflated
tyre is indicated by illumination of
control indicator w together with C
3 88 and a corresponding message
appears in the DIC. Stop vehicle and
switch off engine.
Tyre pressure 3 225, Tyre repair kit
3 185, Spare wheel 3 190, Wheel
changing 3 188.Relearn function
After a puncture has been repaired
and the driver has inflated the tyres to
the correct tyre pressure, TPMS
needs to recalculate.
Tyre pressure 3 225, Tyre repair kit
3 185.
During driving, select the tyre
pressure menu in the DIC by pressing button on end of wiper lever. Press
and hold button for approx.
5 seconds to initialise recalculation. A
corresponding message appears in
the DIC.
Several minutes of driving at a speed above 25 mph may be required tocomplete the relearn process. The
system can only provide limited
information during this time.
If problems occur during the relearn
process, control indicator w remains
illuminated and a warning message is
displayed in the DIC.
Driver Information Centre (DIC) 3 92.
Vehicle messages 3 92.
General information The use of tyre chains or
commercially available liquid tyre
repair kits can impair the function of
the system. Factory-approved tyre
repair kits can be used.
Tyre repair kit 3 185, Tyre chains
3 185.
External high-power radio equipment
could disrupt the tyre pressure
monitoring system.
Each time the tyres are replaced,
TPMS sensors must be dismounted
and serviced by a workshop.