VAUXHALL VIVARO 2016.5 Owner's Manual

Vehicle care149If the cooling system is cold, the
coolant level should be just above the
MINI mark. Top-up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top-up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
If the coolant temperature is too high, control indicator W 3 87 illuminates
red in the instrument cluster, together
with C 3 86. Consult a workshop if
coolant level is sufficient.
Power steering fluidCaution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The power steering fluid reservoir is located below the front left wheel
arch, behind a trim panel.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.If the fluid level in the reservoir falls
below the MIN mark consult a
workshop.

150Vehicle careWasher fluid
Fill with clean water mixed with a
suitable quantity of windscreen
washer fluid which contains
antifreeze.
Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Use of washer fluid containing
isopropanol can damage exterior
lamps.
Brakes
A squealing noise indicates that the
brake lining is at its minimum
thickness. Continued driving is
possible but have the brake lining
replaced as soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MINI and MAXI marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for your vehicle.
Brake fluid 3 182.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the

Vehicle care151battery. Short-distance driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Replacing the vehicle battery In vehicles with an AGM (Absorptive
Glass Mat) battery, make sure to
have the battery replaced with
another AGM battery.
An AGM battery can be identified by
the label on the battery. We
recommend the use of an original
Vauxhall battery.
Notice
Using an AGM vehicle battery
different from the original Vauxhall
vehicle battery may result in a lower
performance of the stop-start
system.
We recommend that you have the
vehicle battery replaced by a
workshop.
Stop-start system 3 119.
Charging the vehicle battery9 Warning
On vehicles with stop-start
system, ensure that the charging potential does not exceed
14.6 volts when using a battery
charger. Otherwise the vehicle
battery might be damaged.
9 Danger
Ensure adequate ventilation when
charging the battery. There is a
risk of explosion if gases
generated during charging are
allowed to accumulate!
Jump starting 3 174.

152Vehicle careWarning label
Meaning of symbols:● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulfuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the battery.
Diesel fuel filter
The diesel fuel filter is accessible from the underside of the vehicle.
Drain filter of residual water at every
engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screw on the lower part of the filter by approx. one turn, to drain off the
water.
The filter is drained as soon as water-
free diesel fuel emerges. Retighten
the screw.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Refuel then proceed as follows:
With ignition key

Vehicle care153● Switch on the ignition (key toposition 2) for 5 seconds at a
time.
● Switch off ignition (key to position
1 ) for 3 seconds.
● Repeat this process multiple times.
● Start the engine (key to position 3) then switch off (key to position
0 ).
Ignition switch positions 3 116.
With power button● Insert the electronic key in the card reader.
● Press START/STOP without
pressing any of the pedals.
● Wait a few minutes before starting engine.
Power button 3 116.
If the engine fails to start, seek the
assistance of a workshop.
Starting the engine 3 118.
Wiper blade replacement Wiper blades on the windscreenLift the wiper arm, press button to
disengage the wiper blade and
remove.
Attach new wiper blade slightly
angled to the wiper arm and push until
it engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm, press retaining lugs
together to disengage the wiper blade
and remove.
Lower wiper arm carefully.

154Vehicle careBulb replacement
Switch off the ignition and turn off the relevant switch or close the doors.
Only hold a new bulb at the base. Do
not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Bulb check After a bulb replacement, switch on
the ignition, operate and check the
lights.
Headlights
Low beam and high beam Replace headlight bulbs from within
the engine compartment.
1. Remove protective cover by rotating it anticlockwise.
2. Remove harness connector.
3. Release retaining clip and remove
bulb.
4. Renew bulb and install retaining clip ensuring that bulb is in correctorientation.
5. Install harness connector and protective cover.
Sidelights
1.Remove bulb holder from reflector
housing by rotating it
anticlockwise.
2. Renew bulb.
3. Install bulb holder in reflector housing.
Fog lights
Access the front fog light bulb from
beneath the vehicle.

Vehicle care155
1. On left vehicle side, releaseretaining clip and open the accesscover.
On right vehicle side, remove screws and retaining clips to
remove the access cover.
2. Remove harness connector.
3. Rotate bulb holder anticlockwise and remove bulb.
4. Renew bulb and install bulb holder.
5. Install harness connector and access cover.
Front turn signal lights
1.Remove bulb holder from reflector
housing by rotating anticlockwise.
2. Renew bulb.
3. Install bulb holder in reflector housing.
Tail lights
Rear brake, turn signal and tail
lights
1. Remove the 3 screws (using the tool supplied).
2. Carefully pull lamp assembly from
retaining pins on the outer side
and remove.

156Vehicle care
3. Rotate bulb holder anticlockwiseto separate from lamp assembly.
4. Renew bulb.
5. Push to install the bulb holder into
the lamp assembly, then rotate
clockwise to secure.
6. Check that the wiring harness is located correctly.
7. Replace lamp assembly into original position, ensuring that it isseated correctly.
8. Fit lamp assembly onto retaining pins and replace the 3 screws.
Side turn signal lights
1. Release lamp assembly fromwing by depressing clips using a
suitable tool and lift out lamp
assembly from aperture.
2. Remove bulb holder from lamp assembly by rotating
anticlockwise and renew bulb.
3. Install bulb holder in lamp assembly and install lamp
assembly into aperture.
Centre high-mounted brake light
1. Open the rear doors/tailgate.
2. Remove the 2 bolts from inside the rear doors/tailgate.
3. From outside the vehicle, remove the bulb holder by releasing the
clips with a flat blade screwdriver.

Vehicle care1574. Renew bulb.
5. Install bulb holder and replace the
2 bolts.
Reversing light
1. Remove the 2 screws (using the tool supplied) and remove lamp
assembly.
2. Rotate bulb housing anticlockwise
to separate from lamp assembly.
3. Renew lower bulb.
4. Push to install the bulb holder into
the lamp assembly, then rotate
clockwise to secure.
5. Install lamp assembly with the 2 screws.
Number plate light
1. Prise out lamp using a flat blade screwdriver.
2. Prise off lens.
3. Renew bulb.
4. Install lens and replace lamp in housing.
Fog tail light
1. Remove the 2 screws (using thetool supplied) and remove lamp
assembly.
2. Rotate bulb housing anticlockwise
to separate from lamp assembly.
3. Renew upper bulb.
4. Push to install the bulb holder into
the lamp assembly, then rotate
clockwise to secure.
5. Install lamp assembly with the 2 screws.

158Vehicle careInterior lightsFront and rear courtesy lights
1. Release lens assembly from the clips and the locator using a flat
blade screwdriver.
2. Renew bulb.
3. Install lens assembly.
Load compartment light
1. Release lens assembly from the clips using a flat blade
screwdriver.
2. Remove rear cover on lamp assembly.
3. Renew bulb.
4. Install rear cover and lamp assembly.
Glovebox light
1. Remove lens assembly using aflat blade screwdriver.
2. Renew bulb.
3. Install lens assembly.
Instrument panel illumination
Have bulbs replaced by a workshop.