engine VAUXHALL VIVARO 2016.5 Repair Manual

152Vehicle careWarning label
Meaning of symbols:● No sparks, naked flames or smoking.
● Always shield eyes. Explosive gases can cause blindness or
injury.
● Keep the vehicle battery out of reach of children.
● The vehicle battery contains sulfuric acid which could cause
blindness or serious burn
injuries.
● See the Owner's Manual for further information.
● Explosive gas may be present in the vicinity of the battery.
Diesel fuel filter
The diesel fuel filter is accessible from the underside of the vehicle.
Drain filter of residual water at every
engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screw on the lower part of the filter by approx. one turn, to drain off the
water.
The filter is drained as soon as water-
free diesel fuel emerges. Retighten
the screw.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Refuel then proceed as follows:
With ignition key

Vehicle care153● Switch on the ignition (key toposition 2) for 5 seconds at a
time.
● Switch off ignition (key to position
1 ) for 3 seconds.
● Repeat this process multiple times.
● Start the engine (key to position 3) then switch off (key to position
0 ).
Ignition switch positions 3 116.
With power button● Insert the electronic key in the card reader.
● Press START/STOP without
pressing any of the pedals.
● Wait a few minutes before starting engine.
Power button 3 116.
If the engine fails to start, seek the
assistance of a workshop.
Starting the engine 3 118.
Wiper blade replacement Wiper blades on the windscreenLift the wiper arm, press button to
disengage the wiper blade and
remove.
Attach new wiper blade slightly
angled to the wiper arm and push until
it engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm, press retaining lugs
together to disengage the wiper blade
and remove.
Lower wiper arm carefully.

154Vehicle careBulb replacement
Switch off the ignition and turn off the relevant switch or close the doors.
Only hold a new bulb at the base. Do
not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Bulb check After a bulb replacement, switch on
the ignition, operate and check the
lights.
Headlights
Low beam and high beam Replace headlight bulbs from within
the engine compartment.
1. Remove protective cover by rotating it anticlockwise.
2. Remove harness connector.
3. Release retaining clip and remove
bulb.
4. Renew bulb and install retaining clip ensuring that bulb is in correctorientation.
5. Install harness connector and protective cover.
Sidelights
1.Remove bulb holder from reflector
housing by rotating it
anticlockwise.
2. Renew bulb.
3. Install bulb holder in reflector housing.
Fog lights
Access the front fog light bulb from
beneath the vehicle.

Vehicle care165
The tyre pressure information label
on the driver's door frame indicates
the original equipment tyres and the
correspondent tyre pressures.
Always inflate tyres to the pressures
shown on the label.
Tyre pressures 3 198.
The tyre pressure data refers to cold tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 187.
2. Identify the respective tyre.
The tyre pressure tables show all
possible tyre combinations 3 198.
For the tyres approved for your
vehicle, refer to the EEC Certificate of Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
9 Warning
For specific tyres the
recommended tyre pressure as
shown in the tyre pressure table may exceed the maximum tyre
pressure as indicated on the tyre.
Never exceed the maximum tyre
pressure as indicated on the tyre.
Temperature dependency
Tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase.
Tyre pressure values provided on the
tyre information label and tyre
pressure chart are valid for cold tyres, which means at 20 °C. The pressure
increases by nearly 1.5 psi for a
10 °C temperature increase. This
must be considered when warm tyres
are checked.

Vehicle care167PunctureA puncture or severely under-inflated
tyre is indicated by illumination of
control indicator w together with C
3 86 and a corresponding message
appears in the DIC. Stop vehicle and
switch off engine.
Tyre pressure 3 198, Tyre repair kit
3 169, Spare wheel 3 173, Wheel
changing 3 171.
Relearn function
After a puncture has been repaired
and the driver has inflated the tyres to
the correct tyre pressure, TPMS
needs to recalculate.
Tyre pressure 3 198, Tyre repair kit
3 169.
During driving, select the tyre
pressure menu in the DIC by pressing button on end of wiper lever. Press
and hold button for approx.
5 seconds to initialise recalculation. A
corresponding message appears in
the DIC.
Several minutes of driving at a speed above 25 mph may be required tocomplete the relearn process. The
system can only provide limited
information during this time.
If problems occur during the relearn
process, control indicator w remains
illuminated and a warning message is
displayed in the DIC.
Driver Information Centre (DIC) 3 90.
Vehicle messages 3 91.
General information The use of tyre chains or
commercially available liquid tyre
repair kits can impair the function of
the system. Factory-approved tyre
repair kits can be used.Tyre repair kit 3 169, Tyre chains
3 168.
External high-power radio equipment
could disrupt the tyre pressure
monitoring system.
Each time the tyres are replaced,
TPMS sensors must be dismounted
and serviced by a workshop.
Tread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons it is recommended
that the tread depth of the tyres on
one axle should not vary by more than 2 mm.

170Vehicle care
6. Screw the filler hose to the tyrevalve.
7. The switch on the compressor must be set to O.
8. Connect the electrical connection cable to the power outlet or
cigarette lighter socket.
To avoid discharging the vehicle
battery, we recommend running
the engine.9. Set the rocker switch on the compressor to I. The tyre is filled
with sealant.
10. The compressor pressure gauge briefly indicates up to 6 bar(600 kPa/87 psi). Then the
pressure starts to drop.
11. All of the sealant is pumped into the tyre. Then the tyre is inflated.12. The prescribed tyre pressureshould be obtained within
15 minutes. Tyre pressure
3 198 . When the correct pressure
is obtained, switch off the
compressor.
If the prescribed tyre pressure is
not obtained within 15 minutes,
remove the tyre repair kit. Move
the vehicle one tyre rotation
(approx. 2 metres). Reattach the
tyre repair kit and continue the
filling procedure for 15 minutes. If
the prescribed tyre pressure is still not obtained, the tyre is too badly
damaged. Seek the assistance of
a workshop.

172Vehicle care● Remove the spare wheel 3 173.
● Never change more than one wheel at a time.
● Use the jack only to change wheels in case of puncture, not
for a seasonal winter or summer
tyre change.
● If the ground on which the vehicle
is standing is soft, a solid board
(max. 1 cm thick) should be
placed under the jack.
● Take heavy objects out of the vehicle before jacking up.
● No people or animals may be in the vehicle when it is jacked-up.
● Never crawl under a jacked-up vehicle.
● Do not start the engine when the vehicle is raised on the jack.
● Clean wheel bolts/nuts and thread with a clean cloth before
mounting the wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Remove the wheel cover (using the hook supplied). Vehicle tools
3 163.
2. Loosen each of the wheel bolts by
half a turn using the wheel
wrench. Ensure the wrench
locates securely. The wrench
should turn anticlockwise to
loosen the bolts. Invert the wrench if necessary.
3. Place lifting pad spigot of the jack
under the jacking hole located
nearest the wheel concerned.
Ensure the jack is positioned
correctly. The jack base must be
on the ground directly below the
jacking hole in a manner that
prevents it from slipping.
4. Install wrench onto the jack and raise the vehicle by turning the
wrench until the wheel is clear of
the ground.
5. Unscrew wheel bolts completely by turning anticlockwise and wipe
clean with a cloth.

Vehicle care175● A discharged vehicle battery canalready freeze at a temperature
of 0 °C. Defrost the frozen battery before connecting jump leads.
● Wear eye protection and protective clothing when
handling a battery.
● Use a booster battery with the same voltage (12 volts). Its
capacity (Ah) must not be much less than that of the discharged
battery.
● Use jump leads with insulated terminals and a cross section of
at least 16 mm 2
(25 mm 2
for
diesel engines).
● Do not disconnect the discharged
vehicle battery from the vehicle.
● Switch off all unnecessary electrical consumers.
● Do not lean over the battery during jump starting.
● Do not allow the terminals of one
lead to touch those of the other
lead.
● The vehicles must not come into contact with each other during
the jump starting process.● Apply the parking brake, transmission in neutral.
● Open the positive terminal protection caps of both batteries.
The battery is located in the engine
compartment.
Remove cover to access the battery.
Lead connection order:
1. Connect the red lead to the positive terminal (1) of the booster
battery.
2. Connect the other end of the red lead to the positive terminal (2) of
the discharged battery.
3. Connect the black lead to the negative terminal (3) of the
booster battery.
4. Connect the other end of the black
lead to a vehicle grounding point
(4), such as the engine block or an
engine mounting bolt. Connect as

176Vehicle carefar away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle The towing eye is stowed with thevehicle tools 3 163.
Release cap using a suitable tool.
Screw the towing eye clockwise into
the front towing point and tighten fully
using the wheel wrench.
Attach a tow rope - or better still a tow rod - to the towing eye, never to the
bumper or front suspension units.
Caution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Caution
Activate the child locks in the rear
doors if the rear seats are
occupied. Child locks 3 29.
Switch on ignition to permit operation
of brake lights, horn and windscreen
wipers, and move the steering wheel
slightly to release the steering wheel
lock.
Transmission in neutral.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.

Vehicle care177When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust fumes
from the towing vehicle, switch on the
air recirculation system 3 104 and
close the windows.
Seek the assistance of a workshop.
After towing, unscrew the towing eye
and replace cap.
Towing another vehicle
The fixed towing eye is located under the rear bumper.
Attach a tow rope - or better still a tow
rod - to the rear towing eye, never to
the rear axle and suspension units.
The rear towing eye must only be
used for towing and not recovering a
vehicle.Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
Trailer hitch 3 142.
Appearance care
Exterior care
Locks The locks are lubricated at the factoryusing a high quality lock cylinder
grease. Use de-icing agent only when absolutely necessary, as this has adegreasing effect and impairs lockfunction. After using a de-icing agent,
have the locks regreased by a
workshop.
Washing
The paintwork of your vehicle is
exposed to environmental influences. Wash and wax your vehicle regularly.
When using automatic vehicle
washes, select a programme that
includes waxing. Restrictions for
filmed or matt painted body parts or decor tapes, see "Polishing and
waxing".
Bird droppings, dead insects, resin,
pollen and the like should be cleaned
off immediately, as they contain
aggressive constituents which can cause paint damage.