engine VAUXHALL VIVARO 2016 Workshop Manual

Driving and operating139
To open the fuel filler cap (1), turn
anticlockwise.
The fuel filler cap can be retained in
the bracket on the fuel filler flap.
For refuelling, fully insert the pump
nozzle and switch it on.
After automatic cut-off, it can be
topped up with max. two doses of fuel.
Caution
Wipe off any overflowing fuel
immediately.
When refuelling is complete, replace
the fuel filler cap and turn clockwise
as far as it will go.
Close the fuel filler flap.
Fuel filler cap Only use genuine fuel filler caps.Diesel-engined vehicles have special
fuel filler caps.
Fuel consumption - CO 2-
Emissions
The values for fuel consumption
(combined) of the model Vauxhall
Vivaro is within a range of 38 to
50 mpg.
The CO 2 emission (combined) is
within a range of 195 to 149 g/km.
For the values specific to your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle or other national registration
documents.
General information
The official fuel consumption and
specific CO 2 emission figures quoted
relate to the EU base model with
standard equipment.Fuel consumption data and CO 2
emission data are determined
according to regulation
R (EC) No. 715/2007 (in the latest
applicable version), taking into
consideration the vehicle weight in
running order, as specified by the
regulation.
The figures are provided only for the
purpose of comparison between
different vehicle variants and must
not be taken as a guarantee for the
actual fuel consumption of a
particular vehicle.
Additional equipment may result in
slightly higher results than the stated fuel consumption and CO 2 figures.
Furthermore, fuel consumption is dependent on personal driving style
as well as road and traffic conditions.

140Driving and operatingTrailer hitch
General information
Entrust retrofitting of towing
equipment to a workshop. It may be
necessary to make changes that
affect the cooling system, heat
shields or other equipment. Only use
towing equipment that has been
approved for your vehicle.
Driving characteristics and towing tips
In the case of trailers with brakes,
attach the breakaway stopping cable.
Before attaching a trailer, lubricate
the coupling ball. However, do not do so if a stabiliser, which acts on thecoupling ball, is being used to reduce
snaking movements. For trailers with
low driving stability the use of a
stabiliser is recommended.
A maximum speed of 50 mph must
not be exceeded, even in countries
where higher speeds are permitted.If the trailer starts snaking, drive more slowly, do not attempt to correct the
steering and brake sharply if
necessary.
When driving downhill, drive in the
same gear as if driving uphill and
drive at a similar speed.
Adjust tyre pressure to the value
specified for full load 3 196.
Trailer towing
Trailer loads The permissible trailer loads are
vehicle and engine-dependent
maximum values which must not be
exceeded. The actual trailer load is the difference between the actual
gross weight of the trailer and the
actual coupling socket load with the
trailer coupled.
The permissible trailer loads are
specified in the vehicle documents. In
general, they are valid for gradients
up to max. 12%.
The permitted trailer load applies up
to the specified incline and up to an
altitude of 1000 metres above sealevel. Since engine power decreases
as altitude increases due to the air
becoming thinner, therefore reducing
climbing ability, the permissible gross
train weight also decreases by 10% for every 1000 metres of additional
altitude. The gross train weight does
not have to be reduced when driving
on roads with slight inclines (less than 8%, e.g. motorways).
The permissible gross train weight
must not be exceeded. This weight is
specified on the identification plate
3 184.
Vertical coupling load
The vertical coupling load is the load
exerted by the trailer on the coupling
ball. It can be varied by changing the
weight distribution when loading the
trailer.
The maximum permissible vertical
coupling load is specified on the
towing equipment identification plate
and in the vehicle documents. Always aim for the maximum load, especially in the case of heavy trailers. The
vertical coupling load should never
fall below 25 kg.

Driving and operating141In the case of trailer loads of
1200 kg or more, the vertical coupling
load should not be less than 50 kg.
Rear axle loadWhen the trailer is coupled and the
towing vehicle fully loaded (including all occupants), the permissible rear
axle load (see identification plate or
vehicle documents) must not be
exceeded.
Trailer stability assist
If the system detects snaking
movements, engine power is reduced
and the vehicle/trailer combination is
selectively braked until the snaking ceases. While the system is working,keep steering wheel as still as
possible.
Trailer stability assist (TSA) is a
function of the Electronic Stability
Program (ESP® Plus
) 3 129.

142Vehicle careVehicle careGeneral Information...................143
Accessories and vehicle modifications .......................... 143
Vehicle storage ........................143
End-of-life vehicle recovery .....144
Vehicle checks ........................... 144
Performing work ......................144
Bonnet ..................................... 144
Engine oil ................................. 145
Engine air filter ........................ 146
Engine coolant ......................... 147
Power steering fluid .................147
Washer fluid ............................ 148
Brakes ..................................... 148
Brake fluid ............................... 148
Vehicle battery ......................... 149
Diesel fuel filter ........................150
Diesel fuel system bleeding .....151
Wiper blade replacement ........152
Bulb replacement .......................152
Headlights ............................... 152
Fog lights ................................. 153
Front turn signal lights .............154
Tail lights ................................. 154
Side turn signal lights ..............155Centre high-mounted brake
light ......................................... 155
Reversing light ......................... 155
Number plate light ...................156
Fog tail light ............................. 156
Interior lights ............................ 156
Instrument panel illumination ...157
Electrical system ........................157
Fuses ....................................... 157
Instrument panel fuse box .......159
Vehicle tools .............................. 162
Tools ........................................ 162
Wheels and tyres .......................163
Tyres ....................................... 163
Winter tyres ............................. 163
Tyre designations ....................163
Tyre pressure .......................... 163
Tyre pressure monitoring system .................................... 164
Tread depth ............................. 167
Changing tyre and wheel size . 167
Wheel covers ........................... 167
Tyre chains .............................. 168
Tyre repair kit .......................... 168
Wheel changing .......................171
Spare wheel ............................ 172
Jump starting ............................. 174Towing....................................... 175
Towing the vehicle ...................175
Towing another vehicle ...........176
Appearance care .......................177
Exterior care ............................ 177
Interior care ............................. 178

Vehicle care143General Information
Accessories and vehicle modifications
We recommend the use of genuine
parts and accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Do not make any modifications to the
electrical system, e.g. changes of
electronic control units (chip tuning).Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
● Wash and wax the vehicle.
● Have the wax in the engine compartment and underbody
checked.
● Clean and preserve rubber seals.
● Fill up fuel tank completely.
● Change the engine oil.
● Drain the washer fluid reservoir. ● Check the coolant antifreeze and
corrosion protection.
● Adjust tyre pressure to the value specified for full load.
● Park vehicle in a dry, well ventilated place. Engage first or
reverse gear. Prevent the vehicle from rolling.
● Do not apply the parking brake.● Open the bonnet, close all doors and lock the vehicle.
● Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems
are not functional, e.g. anti-theft
alarm system.
Putting back into operation When the vehicle is to be put back into
operation:
● Connect the clamp to the negative terminal of the vehicle
battery. Activate the electronics
of the power windows.
● Check tyre pressure.
● Fill up the washer fluid reservoir.
● Check the engine oil level.
● Check the coolant level.
● Fit the number plate, if necessary.

144Vehicle careEnd-of-life vehicle recoveryInformation on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website. Only entrust this work to an
authorised recycling centre.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system generates
extremely high voltages. Do not
touch.
The caps for topping up the engine oil, the coolant, the washer fluid and the
oil dipstick handle are yellow for ease
of identification.
Bonnet
Opening
Pull the release lever and return it to
its original position.

Vehicle care145
Move the safety catch (located
slightly right of centre) sideways to
the left vehicle side and open the
bonnet.
The bonnet is held open
automatically by a lifter.
If the bonnet is opened during an Autostop, the engine will be restarted automatically for safety reasons.
Stop-start system 3 117.
Closing
Lower the bonnet and allow it to fall
into the latch from a low height
(approx. 30 cm). Check that the
bonnet is engaged.
Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of oil is used. Recommended fluids
and lubricants 3 181.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 10 minutes.
Pull out the dipstick, wipe it clean, insert it to the stop on the handle, pull
out and read the engine oil level.
Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.
When the engine oil level has
dropped to the MIN mark, top-up
engine oil.
Caution
Do not allow the engine oil level to drop below the minimum level!

146Vehicle care
We recommend the use of the same
grade of engine oil that was used at
the last change.
The engine oil level must not exceed
the maximum mark MAX on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
To prevent spillage when
replenishing the engine oil, we
recommend using a funnel to top-up the engine oil. Ensure funnel is
securely located onto the filler pipe.
After topping-up, put the funnel into a
plastic bag and stow it securely.
A stabilization of the engine oil
consumption will not take place until the vehicle has been driven several
thousand miles. Only then can the
actual degree of consumption be
established.
If consumption exceeds more than
0.5 litres every 600 miles after this
running-in period, consult a
workshop.
Capacities 3 195.
Fit the cap on straight and tighten it.Engine air filter
Engine air flow indicator
On certain models, an indicator is
located in the engine induction
system and indicates if the air-intake
to the engine is restricted.
Clear:No restrictionRed tell-tale:Restricted
If the red tell-tale is displayed when
the engine is running, consult a
workshop.

Vehicle care147Engine coolant
The coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be just above the
MINI mark. Top-up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top-up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
If the coolant temperature is too high, control indicator W 3 86 illuminates
red in the instrument cluster, together
with C 3 85. Consult a workshop if
coolant level is sufficient.
Power steering fluidCaution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The power steering fluid reservoir is located below the front left wheel
arch, behind a trim panel.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.

Vehicle care149
The brake fluid level must be betweenthe MINI and MAXI marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for your vehicle.
Brake fluid 3 181.
Vehicle battery
The vehicle is equipped with a lead
acid battery. Vehicles with stop-start
system will be equipped with an
AGM (Absorptive Glass Mat) battery
which is not a lead acid battery.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Replacing the vehicle battery
In vehicles with stop-start system, be
sure to have the AGM (Absorptive
Glass Mat) battery replaced with
another AGM battery.
An AGM battery can be identified by
the label on the battery. We
recommend the use of an original
Vauxhall battery.