engine VAUXHALL VIVARO 2016 Repair Manual

Vehicle care151
Drain filter of residual water at every
engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screw on the lower part of the filter by approx. one turn, to drain off the
water.
The filter is drained as soon as water-
free diesel fuel emerges. Retighten
the screw.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system bleeding
If the fuel tank has been run dry, it will be necessary to air vent or bleed the
diesel fuel system.
Refuel then proceed as follows:
With ignition key
● Switch on the ignition (key to position 2) for 5 seconds at a
time.
● Switch off ignition (key to position
1 ) for 3 seconds.
● Repeat this process multiple
times.
● Start the engine (key to position 3) then switch off (key to position
0 ).
Ignition switch positions 3 114.
With power button
● Insert the electronic key in the card reader.
● Press START/STOP without
pressing any of the pedals.
● Wait a few minutes before starting engine.
Power button 3 114.

152Vehicle careIf the engine fails to start, seek the
assistance of a workshop.
Starting the engine 3 116.
Wiper blade replacement
Wiper blades on the windscreen
Lift the wiper arm, press button to
disengage the wiper blade and
remove.
Attach new wiper blade slightly
angled to the wiper arm and push until
it engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm, press retaining lugs
together to disengage the wiper blade
and remove.
Lower wiper arm carefully.
Bulb replacement
Switch off the ignition and turn off the relevant switch or close the doors.
Only hold a new bulb at the base. Do
not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Bulb check After a bulb replacement, switch on
the ignition, operate and check the
lights.
Headlights
Low beam and high beam
Replace headlight bulbs from within
the engine compartment.

164Vehicle careThe tyre pressure information labelon the driver's door frame indicates
the original equipment tyres and the
correspondent tyre pressures.
Always inflate tyres to the pressures
shown on the label.
Tyre pressures 3 196.
The tyre pressure data refers to cold tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 186.
2. Identify the respective tyre.
The tyre pressure tables show all possible tyre combinations 3 196.For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
Tyre pressure monitoring
system
The Tyre Pressure Monitoring
System (TPMS) uses radio and
sensor technology to check tyre
pressure levels.
Caution
Tyre pressure monitoring system
warns only about low tyre pressure condition and does not replace
regular tyre maintenance by the
driver.
All wheels must be equipped with pressure sensors and the tyres must
have the prescribed pressure.
Notice
In countries where the tyre pressure
monitoring system is legally
required, the use of wheels without
pressure sensors will invalidate the
vehicle type approval.
The TPMS sensors monitor the air
pressure in the tyres and transmit tyre pressure readings to a receiver
located in the vehicle.
Tyre pressure chart 3 196.
Tyre pressures in display
The current tyre pressures can be
shown in the Driver Information
Centre (DIC) 3 89.

166Vehicle carePuncture
A puncture or severely under-inflated
tyre is indicated by illumination of
control indicator w together with C
3 85 and a corresponding message
appears in the DIC. Stop vehicle and
switch off engine.
Tyre pressure 3 196, Tyre repair kit
3 168, Spare wheel 3 172, Wheel
changing 3 171.
Temperature dependency Tyre pressure depends on the
temperature of the tyre. During
driving, tyre temperature and
pressure increase.
Tyre pressure values provided on the tyre information label and tyre
pressure chart are valid for cold tyres,
which means at 20 °C. The pressure
increases by nearly 1.5 psi for a
10 °C temperature increase. This
must be considered when warm tyres
are checked.The tyre pressure value displayed in
the DIC shows the actual tyre
pressure. A cooled down tyre will show a decreased value, which does
not indicate an air leak.
Relearn function
After changing the wheels, TPMS
needs to recalculate.
With the vehicle stationary, select the tyre pressure menu in the DIC by
pressing button on end of wiper lever.
Press and hold button for approx.5 seconds to initialise recalculation. A
corresponding message appears in
the DIC.
Several minutes of driving at a speed above 25 mph may be required to
complete the relearn process. The
system can only provide limited
information during this time.
If problems occur during the relearn
process, control indicator w remains
illuminated and a warning message is
displayed in the DIC.
Driver Information Centre (DIC) 3 89.
Vehicle messages 3 90.
General information The use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory-
approved tyre repair kits can be used.
Tyre repair kit 3 168.
External high-power radio equipment
could disrupt the tyre pressure
monitoring system.
Each time the tyres are replaced, TPMS sensors must be dismounted
and serviced by a workshop.

Vehicle care169
3. Screw the air hose to theconnection on the sealant bottle.
4. Fit the sealant bottle into the retainer on the compressor.
Set the compressor near the tyre
in such a way that the sealant
bottle is upright.
5. Unscrew valve cap from defective
tyre.6. Screw the filler hose to the tyre valve.
7. The switch on the compressor must be set to O.
8. Connect the electrical connection cable to the power outlet or
cigarette lighter socket.
To avoid discharging the vehicle
battery, we recommend running
the engine.9. Set the rocker switch on the compressor to I. The tyre is filled
with sealant.
10. The compressor pressure gauge briefly indicates up to 6 bar(600 kPa/87 psi). Then the
pressure starts to drop.
11. All of the sealant is pumped into the tyre. Then the tyre is inflated.

Vehicle care171Notice
The driving characteristics of the
repaired tyre is severely affected, therefore have this tyre replaced.
If unusual noise is heard or the
compressor becomes hot, turn
compressor off for at least
30 minutes.
Pay attention to storage information
and expiry date on sealant bottle. Its
sealing capability is not guaranteed
after this time.
Replace the used sealant bottle. Dispose of the sealant bottle as
prescribed by applicable laws.
Wheel changing
Some vehicles are equipped with a
tyre repair kit instead of a spare wheel 3 168.
Make the following preparations and
observe the following information:
● Park the vehicle on a level, firm and non-slippery surface. The
front wheels must be in the
straight-ahead position.
● Apply the parking brake and engage first gear or reverse gear.● Remove the spare wheel 3 172.
● Never change more than one wheel at a time.
● Use the jack only to change wheels in case of puncture, not
for a seasonal winter or summer
tyre change.
● If the ground on which the vehicle
is standing is soft, a solid board
(max. 1 cm thick) should be
placed under the jack.
● Take heavy objects out of the vehicle before jacking up.
● No people or animals may be in the vehicle when it is jacked-up.
● Never crawl under a jacked-up vehicle.
● Do not start the engine when the vehicle is raised on the jack.
● Clean wheel bolts/nuts and thread with a clean cloth before
mounting the wheel.9 Warning
Do not grease wheel bolt, wheel
nut and wheel nut cone.
1. Remove the wheel cover (using the hook supplied). Vehicle tools
3 162.
2. Loosen each of the wheel bolts by
half a turn using the wheel
wrench. Ensure the wrench
locates securely. The wrench
should turn anticlockwise to
loosen the bolts. Invert the wrench if necessary.

174Vehicle careJump startingDo not start with a quick charger.
A vehicle with a discharged battery
can be started using jump leads and the vehicle battery of another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
● Never expose the battery to naked flames or sparks.
● A discharged vehicle battery canalready freeze at a temperature
of 0 °C. Defrost the frozen battery
before connecting jump leads.
● Wear eye protection and protective clothing when
handling a battery.
● Use a booster battery with the same voltage (12 volts). Its
capacity (Ah) must not be much less than that of the discharged
battery.
● Use jump leads with insulated terminals and a cross section of
at least 16 mm 2
(25 mm 2
for
diesel engines).
● Do not disconnect the discharged
vehicle battery from the vehicle.
● Switch off all unnecessary electrical consumers.
● Do not lean over the battery during jump starting.
● Do not allow the terminals of one
lead to touch those of the other
lead.
● The vehicles must not come into contact with each other during
the jump starting process.● Apply the parking brake, transmission in neutral.
● Open the positive terminal protection caps of both batteries.
The battery is located in the engine
compartment.
Remove cover to access the battery.

Vehicle care175
Lead connection order:1. Connect the red lead to the positive terminal (1) of the booster
battery.
2. Connect the other end of the red lead to the positive terminal (2) of
the discharged battery.
3. Connect the black lead to the negative terminal (3) of the
booster battery.
4. Connect the other end of the black
lead to a vehicle grounding point
(4), such as the engine block or an
engine mounting bolt. Connect as
far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle The towing eye is stowed with thevehicle tools 3 162.
Release cap using a suitable tool.
Screw the towing eye clockwise into
the front towing point and tighten fully
using the wheel wrench.
Attach a tow rope - or better still a tow rod - to the towing eye, never to the
bumper or front suspension units.

176Vehicle careCaution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Caution
Activate the child locks in the rear
doors if the rear seats are
occupied. Child locks 3 28.
Switch on ignition to permit operation
of brake lights, horn and windscreen
wipers, and move the steering wheel
slightly to release the steering wheel
lock.
Transmission in neutral.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust fumes
from the towing vehicle, switch on the air recirculation system 3 102 and
close the windows.
Seek the assistance of a workshop.
After towing, unscrew the towing eye
and replace cap.
Towing another vehicle
The fixed towing eye is located under the rear bumper.
Attach a tow rope - or better still a tow
rod - to the rear towing eye, never to
the rear axle and suspension units.
The rear towing eye must only be
used for towing and not recovering a
vehicle.Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
Trailer hitch 3 140.

Vehicle care177Appearance care
Exterior care LocksThe locks are lubricated at the factoryusing a high quality lock cylinder
grease. Use de-icing agent only when
absolutely necessary, as this has a
degreasing effect and impairs lock
function. After using a de-icing agent,
have the locks regreased by a
workshop.
WashingThe paintwork of your vehicle is
exposed to environmental influences.
Wash and wax your vehicle regularly.
When using automatic vehicle
washes, select a programme that
includes waxing. Restrictions for
filmed or matt painted body parts or decor tapes, see "Polishing and
waxing".
Bird droppings, dead insects, resin,
pollen and the like should be cleaned
off immediately, as they contain
aggressive constituents which can cause paint damage.If using a vehicle wash, comply with
the vehicle wash manufacturer's
instructions. The windscreen wipers
and rear window wiper must be
switched off and the exterior mirrors
must be folded in. Remove antenna
and external accessories such as roof racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.Caution
Always use a cleaning agent with
a pH value of 4 to 9.
Do not use cleaning agents on hot surfaces.
Have the door hinges of all doors
greased by a workshop.
Do not clean the engine compartment with a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use
an ice scraper, and do not clean them
dry.
Polishing and waxing
Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a protective film, making waxing
unnecessary.
Unpainted plastic body parts must not
be treated with wax or polishing
agents.