engine VAUXHALL ZAFIRA 2014.5 Repair Manual

Vehicle care169
No.Circuit12Mobile telephone, Infotainment
system, display13Courtesy light14Windscreen wiper15Windscreen wiper16Horn, ABS, brake light switch,
air conditioning system17Diesel fuel filter or air condi‐
tioning system18Starter19–20Horn21Engine electronics22Engine electronics23Headlight range adjustment24Fuel pump25–26Engine electronicsNo.Circuit27Heating, air conditioning
system, air quality sensor28–29Power steering30Engine electronics31Rear window wiper32Brake light switch33Headlight range adjustment,
light switch, clutch switch,
instrument, driver's door
module34Steering column control unit35Infotainment system36Cigarette lighter, front power
outletFuse assignments in
conjunction with load
compartment fuse box version BNo.Circuit1ABS2ABS3Interior fan electronic climate control4Interior fan heating and air
conditioning system5Radiator fan6Radiator fan7Windscreen washer system8Horn9Headlight washer system10Emergency unlocking of central
locking system11–12–

170Vehicle care
No.Circuit13Fog light14Windscreen wiper15Windscreen wiper16Control module electronics,
Open&Start system, ABS,
brake light switch17Diesel fuel filter heating18Starter19Transmission electronics20Air conditioning system21Engine electronics22Engine electronics23Adaptive forward lighting, head‐
light range adjustment24Fuel pump25Transmission electronics26Engine electronics27Power steeringNo.Circuit28Transmission electronics29Transmission electronics30Engine electronics31Adaptive forward fighting, head‐ light range adjustment32Brake system, air conditioning
system, clutch switch33Adaptive forward lighting, head‐
light range adjustment, light
switch34Steering column control unit35Infotainment system36Mobile telephone, Infotainment
system, displayLoad compartment fuse
box
The fuse box is behind a cover. Press
the locking tabs forward and remove
the cover.
Do not store any objects behind the
cover.
Depending on the equipment, there
are two different fuse boxes.
Fuse box version A
To replace a fuse, remove the
relevant protective cap.

Vehicle care175
91=Load index e.g. 91 is
equivalent to 618 kgH=Speed code letter
Speed code letter:
Q=up to 160 km/hS=up to 180 km/hT=up to 190 km/hH=up to 210 km/hV=up to 240 km/hW=up to 270 km/h
Tyre pressure
Check the pressure of cold tyres at
least every 14 days and before any long journey. Do not forget the spare
wheel. This also applies to vehicles
with tyre pressure monitoring.Remove the valve cap key from the
fuel filler flap and use it to unscrew the
valve cap.
On vehicles with tyre pressure
monitoring system, screw the adapter
to the valve.
Tyre pressure 3 206 and on the label
on the inside of the fuel filler flap.
The tyre pressure data refer to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare wheel to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible. It must not be used with run-flat tyres.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify drive axle and body style.
2. Identify the engine identifier code.
Engine data 3 202.
3. Identify the respective tyre.

180Vehicle care
3. Position the sealant bottle on thebracket. Make sure that the bottle
does not fall.
4. Unscrew valve cap from defective
tyre.
5. Screw tyre inflation hose to valve.
6. Screw air hose onto compressor
connection.
7. Open cover of electrical connection from the left and pull
out the plug.
8. Open the rear power outlet and insert plug of tyre repair kit.
To avoid discharging the battery, we recommend running the
engine.

186Vehicle careJump startingDo not start with quick charger.
A vehicle with a discharged battery
can be started using jump leads and the battery of another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
■ Never expose the battery to naked flames or sparks.
■ A discharged battery can already freeze at temperatures of 0 °C.
Defrost the frozen battery before
connecting jump leads.
■ Wear eye protection and protective
clothing when handling a battery.
■ Use a booster battery with the same voltage (12 Volts). Its
capacity (Ah) must not be much less than that of the discharged
battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the battery during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake, transmission in neutral, automatictransmission in P.
Lead connection order:
1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.

Vehicle care187
3. Connect the black lead to thenegative terminal of the booster
battery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as far away from the discharged
battery as possible, however at
least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle
Version with cover strip: Disengage
strip at bottom, slide to side and
remove.
Version with cover cap: Disengage
cap at bottom and remove
downwards.
The towing eye is stowed with the vehicle tools 3 173.

188Vehicle care
Screw in the towing eye as far as it will
go until it stops in a horizontal
position.
Attach a tow rope – or better still a tow
rod – to the towing eye.
The towing eye must only be used for towing and not recovering the vehicle.
Switch on ignition to release steering
wheel lock and to permit operation of
brake lamps, horn and windscreen
wiper.
Open&Start system 3 27.
Transmission in neutral.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust gases from the towing vehicle, switch on the
air recirculation and close the
windows.
Vehicles with automatic transmission
must be towed facing forwards, not faster than 80 km/h nor further than
100 km. In all other cases and when
the transmission is defective, the front axle must be raised off the ground.
Seek the assistance of a workshop.
Manual transmission automated
3 135.
After towing, unscrew the towing eye
and refit the cover.
Towing another vehicle
Disengage cap at bottom and remove
downwards.
The towing eye is stowed with the
vehicle tools 3 173.

190Vehicle care
If using a car wash, comply with the
car wash manufacturer's instructions. The windscreen wipers and rear
window wiper must be switched off.
Remove antenna and external
accessories such as roof racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.Caution
Always use a cleaning agent with
a pH value of 4 to 9.
Do not use cleaning agents on hot surfaces.
Have the door hinges of all doors
greased by a workshop.
Do not clean the engine compartment with a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts must not be treated with wax or polishing agents.Windows and windscreen wiper
blades
Use a soft lint-free cloth or chamois leather together with window cleanerand insect remover.
When cleaning the rear window from
inside, always wipe in parallel to the
heating element to prevent damage.
For mechanical removal of ice, use a
sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.
Clean smearing wiper blades with a
soft cloth and window cleaner.
Moonroof
Never clean with solvents or abrasive
agents, fuels, aggressive media
(e.g. paint cleaner, acetone-
containing solutions etc.), acidic or
highly alkaline media or abrasive
pads. Do not apply wax or polishing
agents to the middle part of the
moonroof.

Vehicle care191
Wheels and tyresDo not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.
Paintwork damageRectify minor paintwork damage witha touch-up pen before rust forms.
Have more extensive damage or rust
areas repaired by a workshop.
Underbody Some areas of the vehicle underbody
have a PVC undercoating while other critical areas have a durable
protective wax coating.
After the underbody is washed, check
the underbody and have it waxed if
necessary.
Bitumen/rubber materials could
damage the PVC coating. Have
underbody work carried out by a
workshop.Before and after winter, wash the
underbody and have the protective
wax coating checked.
Engine compartment
Areas of the engine compartment that
are painted in the same colour as the vehicle must be looked after like any
other painted surface.
It is advisable to wash the engine
compartment before and after winter
and preserve it with wax. Protect the
alternator and brake fluid reservoir
with plastic sheets before washing
the engine.
When washing the engine with a
steam-jet cleaner, do not direct the
steam jet towards components of the
antilock brake system, air
conditioning system or the belt drive
and its components.
After an engine wash, have all engine
room components preserved
thoroughly by a workshop using
protective wax.
Do not use high-pressure jet
cleaners.Towing equipment
Do not clean the coupling ball bar with
a steam-jet or high-pressure jet
cleaner.
Interior care Interior and upholsteryOnly clean the vehicle interior,
including the instrument panel fascia
and panelling, with a dry cloth or
interior cleaner.
Clean the leather upholstery with
clear water and a soft cloth. In case of
heavy soiling, use leather care.
The instrument cluster and the
displays should only be cleaned using
a soft damp cloth. If necessary use a
weak soap solution.
Clean fabric upholstery with a
vacuum cleaner and brush. Remove
stains with an upholstery cleaner.

194Service and maintenance
Fixed service interval
When service is due, InSP appears in
the service display for approx.
10 seconds when the ignition is
switched on. Have the next service
performed by a workshop within
one week or 500 km (whichever
occurs first).
Flexible service interval
The service interval is based on
several parameters depending on
usage and is calculated using these
parameters.
If the remaining distance is less than
1500 km, InSP is displayed with a
remaining distance of 1000 km when
the ignition is switched on and off. If
less than 1000 km remain, InSP is
displayed for several seconds. Have
the next service performed by a
workshop within one week or
500 km (whichever occurs first).Display of remaining distance:
1. Switch off ignition.
2. Briefly press the trip odometer reset button. The odometer
reading is shown.
3. Press and hold the reset button for
about 2 seconds. InSP and the
remaining distance are displayed.Recommended fluids,
lubricants and parts
Recommended fluids and
lubricants Only use products that meet therecommended specifications.
Damage resulting from the use of
products not in line with these
specifiations will not be covered by
the warranty.9 Warning
Operating materials are
hazardous and could be
poisonous. Handle with care. Pay
attention to information given on
the containers.
Engine oil
Engine oil is identified by its quality
and its viscosity. Quality is more
important than viscosity when
selecting which engine oil to use. The oil quality ensures e.g. engine
cleanliness, wear protection and oil