engine VAUXHALL ZAFIRA 2014.5 Workshop Manual

154Vehicle care9Danger
The ignition system and Xenon
headlights use extremely high
voltage. Do not touch.
The caps for topping up the engine oil, the coolant, the washing fluid and theoil dipstick handle are yellow for ease
of identification.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Lift the safety catch upwards and
open the bonnet.
Air intake 3 124.
Secure the bonnet support.
Closing Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to drop into the catch. Check that the bonnet
is engaged.
Engine oil Check the engine oil level manuallyon a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 194.

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Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 minutes.
Pull out the dipstick, wipe it clean, insert it to the stop on the handle, pull
out and read the engine oil level.
Insert dipstick to the stop on the
handle and make half a turn.
Different dipsticks are used
depending on engine variant.
When the engine oil level has
dropped to the MIN mark, top up
engine oil.
We recommend to use the same
engine oil that is filled in.
The engine oil level must not exceed the MAX mark on the dipstick.Caution
Overfilled engine oil must be
drained or suctioned out.
Capacities 3 206.
Fit the cap on straight and tighten it.
Engine coolant The coolant provides freeze
protection down to approx. -28 °C. In
northern countries with very low
temperatures the factory filled coolant
provides frost protection down to
approx. -37 °C.
Caution
Only use approved antifreeze.

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Coolant levelCaution
Too low a coolant level can causeengine damage.
If the cooling system is cold, the
coolant level should be just above the
KALT/COLD mark. Top up if the level
is low.
9 Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
Washer fluid
Fill with clean water mixed with a
suitable quantity of windscreen
washer fluid which contains
antifreeze.Caution
Only washer fluid with a sufficient
antifreeze concentration provides
protection at low temperatures or
a sudden drop in temperature.
Brakes
A squealing noise indicates that the
brake lining is at its minimum
thickness. Continued driving is
possible but have the brake lining
replaced as soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.

Vehicle care157Brake fluid9Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MIN and the MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for the vehicle, Brake
and clutch fluid 3 157.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
The anti-theft alarm siren must be
deactivated as follows: Switch the ignition on then off, disconnect the
vehicle's battery within 15 seconds.
Vehicle battery discharge protection
3 116.
Warning label

158Vehicle care
Meaning of symbols:■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the vehicle battery out of the reach of children.
■ The vehicle battery contains sulphuric acid which could cause
blindness or serious burn injuries.
■ See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the vehicle battery.Diesel fuel system
bleeding
If the tank has been run dry, the diesel fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of
40 seconds. Repeat this process after
no less than 5 seconds. If the engine
fails to start, seek the assistance of a workshop.Wiper blade replacement
Service setting for front windscreen wipers
Switch off the ignition but do not
remove ignition key or open driver's
door.
Within 4 seconds, push the wiper
lever down and release as soon as
the wipers are vertical.

160Vehicle care
To replace bulbs on the right side of
the engine compartment, detach the
air hose from the air filter. On the left
side, detach the plug to the fuse box.
Halogen headlights
Headlights have separate systems forhigh beam 1 (inner bulbs) and low
beam 2 (outer bulbs).
Low beam 1. Replace bulbs through the opening in the wheel housing.
2. Remove protective cover 2.
3. Rotate bulb holder anti-clockwise
to disengage. Withdraw the bulb
holder from the reflector.
4. Detach bulb from bulb holder and renew the bulb.
5. Insert the bulb holder, engaging the two lugs into the reflector androtate clockwise to secure.
6. Rotate bulb carrier to right as far as it will go.
7. Install protective cover.
8. Close the opening in the wheel housing with the cover.
High beam 1. Access to the bulbs is through the
engine compartment.

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2. Remove protective cover 1.
3. Detach wiring plug from bulb.
4. Disengage spring clip from retainer by pressing forward and
then swing downwards.
5. Withdraw bulb from reflector housing.
6. When installing the new bulb, insert lugs in the reflector
recesses and engage the spring
clip.
7. Install the wiring plug onto bulb. 8. Install protective cover.
Side lights 1. Access to the bulbs is through the
engine compartment.2. Remove protective cover 1.
3. Withdraw parking light bulb holder
from reflector.

162Vehicle care
4. Remove bulb from socket andrenew bulb.
5. Insert holder in reflector. Install the headlamp protective cover.
Front turn signal 1. Replace bulbs through the opening in the wheel housing.
2. Remove protective cover.
3. Rotate bulb holder anti-clockwiseto disengage.
4. Push bulb into socket slightly, rotate anti-clockwise, remove and
renew bulb.
5. Insert bulb holder in reflector, rotate clockwise to engage.
6. Install protective cover.
7. Close the opening in the wheel housing with the cover.
Xenon headlights9 Danger
Xenon headlights work under
extremely high electrical voltage.
Do not touch. Except for the turn
signal bulbs, bulbs should be
replaced by a workshop.
Front turn signal
1. Access to the bulbs is through the
engine compartment.
2. Rotate bulb holder anti-clockwise to disengage.

166Vehicle care
Glovebox light, foot well light
1. Prise the lamp out with ascrewdriver.
2.Press bulb slightly towards spring
clip and remove.
3. Insert new bulb.
4. Install lamp.
Instrument panel
illumination
Have bulbs replaced by a workshop.Electrical system
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
The vehicle has two fuse boxes: one
behind a cover on the left side of the
load compartment and one in the front
left of the engine compartment.
Store spare fuses in the load
compartment fuse box version B.
Open the cover 3 170.
Before replacing a fuse, turn off the
respective switch and the ignition.

168Vehicle careEngine compartment fuse
box
Insert a screwdriver into the opening
as far as it will go and tilt it sideways.
Open the cover upwards and remove.
When refitting the cover, first attach
the cover on the left side and then fold
down. Take care that the cover
engages audibly.
The fuse box has two different fuse
assignments depending on the load
compartment fuse box variant,
3 170.
Fuse assignments in
conjunction with load
compartment fuse box version ANo.Circuit1ABS2ABS3Interior fan electronic climate
control4Interior fan heating and air
conditioning system5Radiator fan6Radiator fan7Central locking system8Windscreen washer, rear
window washer9Heated rear window, heated
exterior mirror10Diagnostics plug11Instruments