engine VAUXHALL ZAFIRA 2014 Repair Manual

Vehicle care165
2.Press bulb slightly towards spring
clip and remove.
3. Insert new bulb.
4. Install lamp.
Instrument panel
illumination
Have bulbs replaced by a workshop.Electrical system
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
The vehicle has two fuse boxes: one
behind a cover on the left side of the
load compartment and one in the front
left of the engine compartment.
Store spare fuses in the load
compartment fuse box version B.
Open the cover 3 169.
Before replacing a fuse, turn off the
respective switch and the ignition.
A blown fuse can be recognised by its melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without existence of a function.

166Vehicle care
Fuse extractorA fuse extractor may be located in the fuse box in the load compartment.
Place the fuse extractor on the
various types of fuse from the top or
side, and withdraw fuse.
Engine compartment fuse
box
Insert a screwdriver into the opening
as far as it will go and tilt it sideways.
Open the cover upwards and remove.
When refitting the cover, first attach
the cover on the left side and then fold
down. Take care that the cover
engages audibly.
The fuse box has two different fuse
assignments depending on the load
compartment fuse box variant,
3 169.

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Fuse assignments inconjunction with load
compartment fuse box version ANo.Circuit1ABS2ABS3Interior fan electronic climate control4Interior fan heating and air
conditioning system5Radiator fan6Radiator fan7Central locking system8Windscreen washer, rear
window washer9Heated rear window, heated
exterior mirror10Diagnostics plug11InstrumentsNo.Circuit12Mobile telephone, Infotainment
system, display13Courtesy light14Windscreen wiper15Windscreen wiper16Horn, ABS, brake light switch,
air conditioning system17Diesel fuel filter or air condi‐
tioning system18Starter19–20Horn21Engine electronics22Engine electronics23Headlight range adjustment24Fuel pump25–26Engine electronics

168Vehicle care
No.Circuit27Heating, air conditioning
system, air quality sensor28–29Power steering30Engine electronics31Rear window wiper32Brake light switch33Headlight range adjustment,
light switch, clutch switch,
instrument, driver's door
module34Steering column control unit35Infotainment system36Cigarette lighter, front power
outletFuse assignments in
conjunction with load
compartment fuse box version BNo.Circuit1ABS2ABS3Interior fan electronic climate control4Interior fan heating and air
conditioning system5Radiator fan6Radiator fan7Windscreen washer system8Horn9Headlight washer system10Emergency unlocking of central
locking system11–12–No.Circuit13Fog light14Windscreen wiper15Windscreen wiper16Control module electronics,
Open&Start system, ABS,
brake light switch17Diesel fuel filter heating18Starter19Transmission electronics20Air conditioning system21Engine electronics22Engine electronics23Adaptive forward lighting, head‐
light range adjustment24Fuel pump25Transmission electronics26Engine electronics27Power steering

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No.Circuit28Transmission electronics29Transmission electronics30Engine electronics31Adaptive forward fighting, head‐light range adjustment32Brake system, air conditioning
system, clutch switch33Adaptive forward lighting, head‐
light range adjustment, light
switch34Steering column control unit35Infotainment system36Mobile telephone, Infotainment
system, displayLoad compartment fuse
box
The fuse box is behind a cover. Press
the locking tabs forward and remove
the cover.
Do not store any objects behind the
cover.
Depending on the equipment, there
are two different fuse boxes.
Fuse box version A
To replace a fuse, remove the
relevant protective cap.
No.Circuit1Fog light2Rear power outlet3Load compartment power outlet4Reversing lights5Rear power windows6Air conditioning system7Front power windows8Heated exterior mirrors

174Vehicle care
Remove the valve cap key from the
fuel filler flap and use it to unscrew the
valve cap.
On vehicles with tyre pressure
monitoring system, screw the adapter
to the valve.
Tyre pressure 3 205 and on the label
on the inside of the fuel filler flap.
The tyre pressure data refer to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare wheel to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible. It must not be used with run-flat tyres.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify drive axle and body style.
2. Identify the engine identifier code.
Engine data 3 200.
3. Identify the respective tyre.The tyre pressure tables show all
possible tyre combinations 3 205.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle
or other national registration
documents.
The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
Tyre pressure monitoring
system
The tyre pressure monitoring system
continually checks the pressure of all
four wheels when vehicle speed
exceeds a certain limit.
All wheels must be equipped with
pressure sensors and the tyres must
have the prescribed pressure.

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8. Open the rear power outlet andinsert plug of tyre repair kit.
To avoid discharging the battery,
we recommend running the
engine.
9. Switch on the compressor by pressing the on/off switch. The
tyre is filled with sealant.
10. The compressor pressure gauge briefly indicates up to 6 bar whilstthe sealant bottle is emptying
(approx. 30 seconds). Then the
pressure starts to drop.
11. All of the sealant is pumped into the tyre. Then the tyre is inflated.
12. The prescribed tyre pressureshould be obtained within
10 minutes. Tyre pressure
3 205 . When the correct pressure
is obtained, switch off the
compressor by pressing the on/off switch again.
If the prescribed tyre pressure is
not obtained within 10 minutes,
remove the tyre repair kit. Move
the vehicle one tyre rotation.
Reattach the tyre repair kit and
continue the filling procedure for 10 minutes. If the prescribed tyre
pressure is still not obtained, the
tyre is too badly damaged. Seek
the assistance of a workshop.
Release excess tyre pressure
using the ] button.
Do not run the compressor longer than 10 minutes.
13. Disconnect plug from power outlet, place in plug compartment
and remove tyre repair kit. Push
catch on bracket to remove
sealant bottle from bracket. Screw
tyre inflation hose to the free
connection of sealant bottle. Thisprevents sealant from escaping.
Stow tyre repair kit in load
compartment.
14. Remove any excess sealant using a cloth.
15. Take the label indicating maximum permitted speed from
the sealant bottle and affix in the
driver's field of view.
16. Continue driving immediately so that sealant is evenly distributed
in the tyre. After driving approx.
6 miles (but no more than 10 minutes), stop and check tyre
pressure. Screw compressor air
hose directly onto tyre valve and
compressor when doing this.
If tyre pressure is more than
1.3 bar , set it to the correct value.
Repeat the procedure until there
is no more loss of pressure.
If the tyre pressure has fallen
below 1.3 bar, the vehicle must
not be used. Seek the assistance
of a workshop.
17. Stow away tyre repair kit in load compartment.

184Vehicle careJump startingDo not start with quick charger.
A vehicle with a discharged battery
can be started using jump leads and the battery of another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
■ Never expose the battery to naked flames or sparks.
■ A discharged battery can already freeze at temperatures of 0 °C.
Defrost the frozen battery before
connecting jump leads.
■ Wear eye protection and protective
clothing when handling a battery.
■ Use a booster battery with the same voltage (12 Volts). Its
capacity (Ah) must not be much less than that of the discharged
battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the battery during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.■ The vehicles must not come into contact with each other during the
jump starting process.
■ Apply the parking brake, transmission in neutral, automatictransmission in P.
Lead connection order:
1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.

Vehicle care185
3. Connect the black lead to thenegative terminal of the booster
battery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as far away from the discharged
battery as possible, however at
least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle
Version with cover strip: Disengage
strip at bottom, slide to side and
remove.
Version with cover cap: Disengage
cap at bottom and remove
downwards.
The towing eye is stowed with the vehicle tools 3 171.

186Vehicle care
Screw in the towing eye as far as it will
go until it stops in a horizontal
position.
Attach a tow rope – or better still a tow
rod – to the towing eye.
The towing eye must only be used for towing and not recovering the vehicle.
Switch on ignition to release steering
wheel lock and to permit operation of
brake lamps, horn and windscreen
wiper.
Open&Start system 3 28.
Transmission in neutral.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust gases from the towing vehicle, switch on the
air recirculation and close the
windows.
Vehicles with automatic transmission
must be towed facing forwards, not faster than 50 mph nor further than
60 miles . In all other cases and when
the transmission is defective, the front
axle must be raised off the ground.
Seek the assistance of a workshop.
Manual transmission automated
3 134.
After towing, unscrew the towing eye
and refit the cover.
Towing another vehicle
Disengage cap at bottom and remove
downwards.
The towing eye is stowed with the
vehicle tools 3 171.