brake VOLKSWAGEN BORA 1998 Owners Manual

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Diagnostic Trouble Codes
(DTCs) displayed by
warning lights -K47-, -K118-
and -K155-
Warning lamps
Item
Designation
1 ABS warning light -K47-
2 Warning light for brake system -
K118-
3 ASR/ESP Control Lamp -K155-
Стр. 1из 4 Diagnostic Trouble Codes (DTCs) displayed by warning lights -K47-, -K118- and -K155-

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ABS warning light -K47-

Electrical Wiring Diagrams,
Troubleshooting & Component Locations
binder
If the ABS warning light -K47- -1- does
not go out after switching ignition on and
completion of test sequence then the
malfunction may be:
-a- Voltage supply is below 10 Volt
-b- There is a malfunction in the ABS
The anti-locking brake system remains
switched off with an ABS malfunction -b-,
but the brake system remains fully
operational.
-c- Since the last time the vehicle was
started there was a temporary speed
sensor malfunction.
In the case of a sensor malfunction -c-,
the ABS warning light -K47- will
extinguish after restarting the engine and
attaining a speed of above 20 km/h
(approx. 13 mph).
-d- The connection from instrument
cluster to ABS Control Module (w/EDL) -
J104- is interrupted (open circuit).
-e- Instrument cluster is faulty.
Стр. 2из 4 Diagnostic Trouble Codes (DTCs) displayed by warning lights -K47-, -K118- and -K155-

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Warning lights -K47- and -K118-

Electrical Wiring Diagrams,
Troubleshooting & Component Locations
binder
WARNING!
After the ABS warning light -K47- and
warning light for brake system -K118-
have illuminated, it is possible that the
rear wheels will lock-up earlier when
braking.
If the ABS warning light -K47- -1- goes
out but the warning light for brake
system -K118- -2- remains on, then the
malfunction may be:
-a- The parking brake is applied.
-b- There is a malfunction in the
activation of the warning light for brake
system -K118-.
-c- The brake fluid level is too low.
If the ABS warning light -K47- -1- and
the warning light for brake system -
K118- -2- illuminate, the ABS system is
faulty and the EBD (Electronic brake
pressure distribution) is not functioning.
Стр. 3из 4 Diagnostic Trouble Codes (DTCs) displayed by warning lights -K47-, -K118- and -K155-

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On Board Diagnostic (OBD),
performing
Test prerequisites for OBD

The tires installed to all wheels must be of
the same (approved) size; tires inflated to
prescribed pressure.

Mechanical/hydraulic parts of the brake
system including brake light switch and
brake lights OK.

Hydraulic lines and connections not leaking
(visual check of hydraulic unit, brake
calipers, wheel cylinders, tandem master
brake cylinder).

ABS Control Module (w/EDL) -J104- is
correctly bolted to ABS Hydraulic Unit -
N55-.

Connector on ABS Control Module (w/EDL)
-J104- correctly plugged-in (retainer is
engaged).

Check contacts of ABS components for
damage and correct seating.

All fuses according to wiring diagram OK
(remove fuse from fuse holder to check).

Supply voltage OK (at least 10.0 V).
Стр. 1из 129 On Board Diagnostic (OBD), performing

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Connecting VAS 5051

Selecting operating mode:
Selecting vehicle system:
The control module identification and
coding are indicated on the display.
Selecting diagnosis function:
All diagnostic functions available are
indicated on the display.
Note:
The following test sequences are for V.A.G
1551 scan tool. - Pull cover -1- off in direction of -arrow-.
- With ignition switched off, connect tester
VAS 5051 to Data Link Connector using
diagnosis cable VAS 5051/1 or VAS
5051/3.
- Press button on display for "Vehicle On
Board Diagnostic (OBD)".
- Press button "03 - brake electronics" on
the display.
- Press button on display for desired
function.
- Further measures see repair procedures.
Стр. 4из 129 On Board Diagnostic (OBD), performing

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Note:

The ABS function is switched off in the control
module during the OBD. This is indicated by th
e
flashing of ABS warning light -K47- and warning
light for brake system -K118-. If there is a
malfunction currently, it will be indicated by the
lights being on constantly.

The DTC memory can be erased after
successful check and repair.
- With ignition switched off, connect V.A.G 1551
to diagnostic connection using cable V.A.G
1551/3 A.
- Connect VAS 5051 Page 01
-31 .
V.A.G - On Board Diagnostic HELP
1 - Ra
pid data transfer1)
2 - Blink code output1)
Indicated on display:
1) Is displayed alternately
If the display remains blank, check Data Link
Connector connection, Electrical check, Page
01-288 , test steps 21 and 22.
Note:
Depending on the program, additional operating
information can be printed out by pressing the
HELP key of V.A.G 1551.
The key is used for moving forward within
the program
The PRINT key is used for switching on the
printer (warning lamp in key comes on).
Стр. 6из 129 On Board Diagnostic (OBD), performing

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- Switch on ignition.

- Switch on printer with the Print key (indicator
lamp in key lights up).

- Press key -1- for "Rapid data transfer" operating
mode.
Rapid data transfer HELP
Enter address word XX Indicated on display:
- Press keys -0- and -3-; 03 to input address word
of vehicle system to be tested:"Brake
electronics".
Rapid data transfer Q
03 - Brake electronics Indicated on display:
- Confirm input with Q key.
1C0 907 379 E ESP FRONT MK60 0103
Coding 0011266 WSC XXXXX
And then the display shows e.g.:
Displayed is:
e.g. (1C0 907 379 E).
Allocation of control module see Parts catalog
The control module identification number.
Стр. 7из 129 On Board Diagnostic (OBD), performing

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System designation (ESP).

Type of drive (front wheel).

ABS (Mark 60).

Control module coding (0011266).
Coding control module Page 01
-232 .
Workshop code
V.A.G 1551 scan tool operating
instructions
If the control module identification number
does not appear; Summary of functions
Page 01
-168 .

-
Press key.
Rapid data transfer HELP
Select function XX Indicated on display (select function, e.g. 02
- Interrogate fault memory).
Rapid data transfer HELP
Control module does not answer! Indicated on display:
- By pressing the HELP key, a list of
possible fault causes is printed out.
- After eliminating the possible causes of
malfunctions, enter the address word 03
for "Brake electronics" again and
confirm.
Стр. 8из 129 On Board Diagnostic (OBD), performing

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If "control module does not answer!" again
appears:
Rapid data transfer HELP
control module does not answer! Indicated on display:
- Perform test steps 1, 2 and 3 Page
01-288 , Electrical check.
Rapid data transfer
No signal from control module!
Control module identification influenced
during checking (possibly influenced from
external sources?)
- Check diagnostic wire as well as voltage
supply and Ground connection for ABS
Control Module (w/EDL) -J104-,
Electrical check, Page 01
-288 .
- After repairing the possible causes of the
malfunction, again enter the address
word 03 for "Brake electronics" and
confirm with Q key.
Стр. 9из 129 On Board Diagnostic (OBD), performing

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Output Diagnosic Test Mode (DTM)

Note:

All functions which could previously be
performed with V.A.G 1551 can now also be
carried out with the tester VAS 5051.

The pump motor and the correct functioning of
the hydraulic circuits (allocation of brake lines to
wheel cylinders and function of valves) can be
checked via the output DTM for interchange or
leaks.

The vehicle must be raised until all wheels are
free to turn. (2nd mechanic required to rotate
wheels)

The -C- key can be used to exit the test
sequence at any time.

After depressing the brake pedal several times
the vacuum in the brake booster will be
exhausted. Therefore more pressure must be
applied to the brake pedal in order to attain the
same fluid pressure in brake system, as that
attained with vacuum.

When vacuum in brake booster is exhausted it
can happen that the wheels do not lock; start
engine and build-up vacuum in brake booster.
Стр. 14из 129 On Board Diagnostic (OBD), performing