VOLKSWAGEN CORRADO 1990 Repair Manual

WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES
Article Text (p. 2)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PM
Inner ................. 20 ......................... .....
Outer ............... 18 1/2 ....................... .....
Corrado
Camber (1)
Front ............... -21/32 ................. -1 To -5/16
Rear ................. -1/2 ........ -1 21/32 To -1 11/32
Caster (1) ........... 1 19/32 ........... 1 3/32 To 2 3/32
Toe-In (2)
Front ................ 0 (0) . -3/32 To 3/32 (-2.5 To 6.5)
Rear .............. 5/32 (4) .... 1/16 To 1/4 (1.5 To 6.5)
Toe-In (1)
Front .................. 0 ................. -5/32 To 5/32
Rear ................. 11/32 ................. 3/16 To 1/2
Fox (Except Wagon)
Camber (1)
Front ................ -1/2 .............. -13/16 To -3/16
Rear ................ -1 1/2 .................... -2 To -1
Caster (1) .............. 2 ............. 1 11/16 To 2 5/16
Toe-In (2)
Front ............. -1/16 (-1.5) ...... -1/8 To 0 (-3 To 0)
Rear .............. 7/32 (5.5) ..... 1/8 To 9/32 (3 To 7)
Toe-In (1)
Front ................. -1/8 .................... -1/4 To 0
Rear ................. 7/16 .................. 1/4 To 9/16
Fox Wagon
Camber (1)
Front ................ -1/2 ............... -13/16 To 3/16
Rear ................ -1 1/2 ..................... -2 To 1
Caster (1) ............ 1 3/4 ............ 1 7/16 To 2 1/16
Toe-In (2)
Front ............ -1/16 (-1.5) ...... -1/8 To 0 (-3 To 0)
Rear ............ 5/32 (4) ...... 1/16 To 1/4 (1.5 To 6.5)
Toe-In (1)
Front ................ -1/8 .................... -1/4 To 0
Rear ................. 5/16 ................... 1/8 To 1/2
Golf & Jetta
(Except GLi)
Camber (1)
Front ................ -7/16 ................ -3/4 To -1/8
Rear ............... -1 11/16 ............... -2 To -1 3/8
Caster (1) ............ 1 1/2 ...................... 1 To 2
Toe-In (2)
Front ................ 0 (0) . -1/16 To 1/16 (-1.5 To 1.5)
Rear ............. 7/32 (5.5) ....... 1/8 To 5/16 (3 To 8)
Toe-In (1)
Front .................. 0 ................... -1/8 To 1/8
Rear ................. 7/16 ................... 1/4 To 5/8
GTI & Jetta GLi
Camber (1)
Front ................ -9/16 ................ -7/8 To -1/4
Rear ............... -1 11/16 ............... -2 To -1 3/8
Caster (1) ........... 1 9/16 ............ 1 1/16 To 2 1/16

WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES
Article Text (p. 3)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PM
Toe-In (2)
Front ................ 0 (0) . -1/16 To 1/16 (-1.5 To 1.5)
Rear ............. 7/32 (5.5) ....... 1/8 To 5/16 (3 To 8)
Toe-In (1)
Front .................. 0 ................... -1/8 To 1/8
Rear ................. 7/16 ................... 1/4 To 5/8
Passat
Camber (1)
Front .............. -1 11/32 ............. -1 11/16 To -1
Rear ............... -1 21/32 .............. -2 To -1 5/16
Caster (1) ........... 1 21/32 ........... 1 5/32 To 2 5/32
Toe-In (2)
Front ................. 0 (0) -3/32 To 3/32 (-2.5 To 2.5)
Rear ............ 7/32 (5.5) ... 3/32 To 11/32 (2.5 To 8.5)
Toe-In (1)
Front .................. 0 ................. -5/32 To 5/32
Rear ................. 13/32 ............... 5/32 To 21/32
Toe-Out On Turns (1) .... N/A ...............................
Vanagon (Except Syncro)
Camber (1)
Front .................. 0 ................... -1/2 To 1/2
Rear ................ -13/16 ............. -1 5/16 To 5/16
Caster (1) ............ 7 1/4 .................. 7 To 7 1/2
Toe-In (2)
Front .............. 5/32 (4) ...... 1/32 To 9/32 (1 To 7)
Rear ................ 0 (0) ....... -5/32 To 5/32 (-4 To 4)
Toe-In (1)
Front ................ 5/16 ................. 1/16 To 9/16
Rear ................... 0 ................. -5/16 To 5/16
Vanagon (Syncro)
Camber (1)
Front ................ 5/16 ..................... 0 To 5/8
Rear ................. -1/4 ............... -7/16 To -1/16
Caster (1) ............ 4 5/8 .............. 4 3/8 To 4 7/8
Toe-In (2)
Front ................ 0 (0) ....... -1/8 To 1/8 (-3 To 3)
Rear ........... 1/16 (1.5) ... -1/16 To 3/16 (-1.5 To 4.5)
Toe-In (1)
Front .................. 0 ................... -1/4 To 1/4
Rear .................. 1/8 .................. -1/8 To 3/8
(1) - Measurement in degrees.
(2) - Measurement in inches (mm).ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄEND OF ARTICLE

WHEEL ALIGNMENT THEORY/OPERATION
Article Text
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PM
ARTICLE BEGINNING
GENERAL INFORMATION
Wheel Alignment Theory & Operation
ALL MODELS
* PLEASE READ THIS FIRST *
NOTE: This article is intended for general information purposes
only. This information may not apply to all makes and models.
PRE-ALIGNMENT INSTRUCTIONS
GENERAL ALIGNMENT CHECKS
Before adjusting wheel alignment, check the following:
* Each axle uses tires of same construction and tread style,
equal in tread wear and overall diameter. Verify that radial
and axial runout is not excessive. Inflation should be at
manufacturer's specifications.
* Steering linkage and suspension must not have excessive play.
Check for wear in tie rod ends and ball joints. Springs must
not be sagging. Control arm and strut rod bushings must not
have excessive play. See Fig. 1.Fig. 1: Checking Steering Linkage
* Vehicle must be on level floor with full fuel tank, no
passenger load, spare tire in place and no load in trunk.
Bounce front and rear end of vehicle several times. Confirm
vehicle is at normal riding height.

WHEEL ALIGNMENT THEORY/OPERATION
Article Text (p. 2)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PM
* Steering wheel must be centered with wheels in straight ahead
position. If required, shorten one tie rod adjusting sleeve
and lengthen opposite sleeve (equal amount of turns). See
Fig. 2.
* Wheel bearings should have the correct preload and lug nuts
must be tightened to manufacturer's specifications. Adjust
camber, caster and toe-in using this sequence. Follow
instructions of the alignment equipment manufacturer.
CAUTION: Do not attempt to correct alignment by straightening parts.
Damaged parts must be replaced.Fig. 2: Adjusting Tie Rod Sleeves (Top View)
CAMBER
1) Camber is the tilting of the wheel, outward at either top
or bottom, as viewed from front of vehicle. See Fig. 3.
2) When wheels tilts outward at the top (from centerline of
vehicle), camber is positive. When wheels tilt inward at top, camber
is negative. Amount of tilt is measured in degrees from vertical.Fig. 3: Determining Camber Angle
CASTER
1) Caster is tilting of front steering axis either forward or
backward from vertical, as viewed from side of vehicle. See Fig. 4.
2) When axis is tilted backward from vertical, caster is

WHEEL ALIGNMENT THEORY/OPERATION
Article Text (p. 3)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PM
positive. This creates a trailing action on front wheels. When axis is
tilted forward, caster is negative, causing a leading action on front
wheels.Fig. 4: Determining Caster Angle
TOE-IN ADJUSTMENT
Toe-in is the width measured at the rear of the tires
subtracted by the width measured at the front of the tires at about
spindle height. A positive figure would indicate toe-in and a negative
figure would indicate toe-out. If the distance between the front and
rear of the tires is the same, toe measurement would be zero. To
adjust:
1) Measure toe-in with front wheels in straight ahead
position and steering wheel centered. To adjust toe-in, loosen clamps
and turn adjusting sleeve or adjustable end on right and left tie
rods. See Figs. 2 and 5.
2) Turn equally and in opposite directions to maintain
steering wheel in centered position. Face of tie rod end must be
parallel with machined surface of steering rod end to prevent binding.
3) When tightening clamps, make certain that clamp bolts are
positioned so there will be no interference with other parts
throughout the entire travel of linkage.Fig. 5: Wheel Toe-In (Dimension A Less Dimension B)
TOE-OUT ON TURNS
1) Toe-out on turns (turning radius) is a check for bent or
damaged parts, and not a service adjustment. With caster, camber, and

WHEEL ALIGNMENT THEORY/OPERATION
Article Text (p. 4)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PM
toe-in properly adjusted, check toe-out with weight of vehicle on
wheels.
2) Use a full floating turntable under each wheel, repeating
test with each wheel positioned for right and left turns. Incorrect
toe-out generally indicates a bent steering arm. Replace arm, if
necessary, and recheck wheel alignment.
STEERING AXIS INCLINATION
1) Steering axis inclination is a check for bent or damaged
parts, and not a service adjustment. Vehicle must be level and camber
should be properly adjusted. See Fig. 6.
2) If camber cannot be brought within limits and steering
axis inclination is correct, steering knuckle is bent. If camber and
steering axis inclination are both incorrect by approximately the same
amount, the upper and lower control arms are bent.Fig. 6: Checking Steering Axis Inclination
END OF ARTICLE

WIPER/WASHER SYSTEM
Article Text
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PM
ARTICLE BEGINNING
1989-92 SAFETY EQUIPMENT
Wiper/Washer Systems
Cabriolet, Corrado, Fox, Golf,
GTI, Jetta, Passat, Vanagon
DESCRIPTION
All models are equipped with 2-speed wipers. A standard or
optional intermittent feature is also available. The wiper control is
the right lever on the steering column. Some models are equipped with
a rear wiper/washer system.
ADJUSTMENTS
WIPER BLADE
To adjust wiper blade park position, ensure wiper motor is at
park position. Locate wiper blade(s) above lower edge of windshield as
specified. See WIPER BLADE PARK POSITION SPECIFICATION table. Secure
wiper arm.
WIPER BLADE PARK POSITION SPECIFICATIONÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄApplication In. (mm)
Cabriolet
Right .................................... 2.5 (65)
Left ..................................... 1.4 (35)
Corrado
Right .................................... 1.0 (25)
Left ..................................... 1.8 (47)
Fox
Front .................................... 1.8 (47)
Rear ................................. (1) 1.4 (35)
Golf, GTI & Jetta
Front .................................... 2.4 (60)
Rear .......................................... (2)
Passat
Front
Right ................................... 2.0 (50)
Left .................................... 1.4 (35)
Rear ...................................... .8 (20)
Vanagon
Front .................................... 2.8 (70)
Rear ..................................... 1.0 (25)
(1) - Measured from top of blade to left edge of glass.
(2) - Specification is not available from manufacturer.

WIPER/WASHER SYSTEM
Article Text (p. 2)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PMÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ TESTING
Testing information is not available from manufacturer.
FRONT WIPER MOTOR R & I
Removal (Cabriolet & Passat)
Open hood, and unplug wiring connector. Pry linkage off motor
crank arm. Remove 4 bolts and motor. DO NOT remove motor bracket when
removing motor.
Installation
Check crank arm alignment by running motor and allowing arm
to park. Crank arm should be at 20-degree angle to motor centerline.
See Fig. 1. To complete installation, reverse removal procedure,
installing left linkage rod first.
Removal & Installation (Corrado & Fox)
For removal and installation of wiper motor and components,
refer to illustration. See Fig. 2.
Removal (Golf, GTI & Jetta)
Remove connecting linkage from motor crank arm. Unplug wiring
connector. Mark position of wiper motor crank arm. Remove wiper motor
crank arm and 3 mounting bolts. Slide motor out from beneath bracket,
and remove motor.
Installation
Check crank arm alignment by running motor and allowing arm
to park. Crank arm should be in line with motor centerline and linkage
ball should point from motor. See Fig. 1. Reverse removal procedure to
complete installation.
Removal (Vanagon)
Remove wipers, arms and shaft nuts. Remove glove box and
instrument cluster. Remove wiper linkage rods by extending fully to
passenger side. Unplug wiring connector. Remove wiper bracket bolts
and bracket. Remove crank arm, 3 bolts and wiper motor.
Installation
Connect motor wiring, run motor and allow arm to park. Align
crank arm and linkage rod as shown. See Fig. 1. Reverse removal
procedure to install.

WIPER/WASHER SYSTEM
Article Text (p. 3)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PMFig. 1: Aligning Front Wiper Motor Crank Arm
Courtesy of Volkswagen United States, Inc.Fig. 2: Identifying Front Wiper Components (Corrado & Fox)
Courtesy of Volkswagen United States, Inc.

WIPER/WASHER SYSTEM
Article Text (p. 4)
1990 Volkswagen Corrado
For Volkswagen Technical Site: http://vw.belcom.ru
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, March 23, 2000 09:53PM
REAR WIPER MOTOR R & I
Removal
Remove inner trim panel on rear hatch. Unplug wiring
connector, and pry linkage off motor crank arm. Remove motor crank
arm, motor bolts and motor.
Installation
On Golf and GTI, check crank arm alignment by running motor
and allowing arm to park. Install crank arm in correct position. See
Fig. 3. On all models, ensure motor is in Park and install wiper blade
arm. Reverse removal procedure to complete installation.Fig. 3: Aligning Rear Motor Crank Arm (Golf & GTI)
Courtesy of Volkswagen United States, Inc.
WIRING DIAGRAMS
See appropriate chassis wiring diagram in WIRING DIAGRAMS.
END OF ARTICLE