wheel VOLKSWAGEN GOLF 2004 Workshop Manual
[x] Cancel search | Manufacturer: VOLKSWAGEN, Model Year: 2004, Model line: GOLF, Model: VOLKSWAGEN GOLF 2004Pages: 444, PDF Size: 92.7 MB
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does th is by braking the whee l that h as lo st trac tion an d dis tributing more
driv ing force to the other driven wheel via the differen tial.
EDL i s active at speed s up to about mph
not that the EDL has been shut off.
EDL wi
ll automatically switch on again when the brake
Always adjust your speed and driving style to
road,
When accelerating on a slippery surface,
for example on ice and snow, press the accelerator carefully_ Despit e EDL, the wheels m ay
start t o spin leading to a loss of vehicle control.
Always remember that vehicle alterations or modifications can affect the function ofthe EDL and
page 32, and te chnical m odifications".
Changing the vehicl e s uspension or using unapproved tire rim combination can
change the way the EDL and systems work and reduce their e ff ectiveness_
6 Smart
The E lectronic Stabilization con
tai ns the E lectronic Differential Lock (EDL) and the Anti- S lip Regulation (ASR). The
or sy s te m s malfunction.
The is sta rted automatically when the engine is started.
The should generall y be left switched on at
all times. In specific circumstances where yo u
requ ire less by l.
For exampl e:
whe n driv ing w ith snow chains,
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when dri ving in deep snow or on loose faces.
w he n r ocking the ve hicl e out.
Switch
ba ck on w he n yo u no longer need wheel s pin. The
remains switch ed oiT.
Ho w
works
The electroni c stab ilization progra m
helps to reduce the ris k of skiddin g braking th e w heels individually. works o nl y
w he n th e e ngine is ru nning.
The sys te m uses th e steering whee l an gle and road speed to calculate th e changes of tio n desired by the driver, and constantl y pares thi s informat ion with the actual behavior of the vehicl e. accurately ( for example if the hicle is beginni ng to skid ) tomatically by applyin g th e at the priate wheel.
The forces acti ng on the braked wheel help to
b rin g the vehicle back on course. th e ve hicl e is tending away at the rear, the brake
wide r dius in a curve. th e brake is mainly applied to the
in sid e wheel.
How the Anti-slip regulation
reduces engine powe r to he lp preven t the driven wheels of front-wheel d rive vehicles
losing traction during acceleration. The sys te m works in the entire speed ra nge in conjunctio n
with fails , the will a lso be out of action. h elp s the ve hicl e to moving. accele rat e and climb a grad ient in slipp ery d itions wh ere thi s may o therwise be diffi cult or even imposs ibl e.
When do the indicator light and the button come on or flash?
T he indicator light comes on for about
2 seconds as o perati o nal check when the
3.2 Tips and Advice
The indicator ligh t flashes while yo u are driv ing when the is wo rking.
They come on if there is a malfun ction in the
They come on when the
Th ey also come o n in the event of an malfunction because the system works in conjunction with the ABS.
the indicator light comes on immedia tel y
a fter the engine is started , th ere m ay be a
sys tem-controlled deactivation. You can vate the tion off and on agai n. th e in dicator ligh t
goes out , the sys te m is full y ope rational again.
the battery has been disconnected, th e
A lways adjust your speed and driving style to road, traffi c and weather conditions. Never le t the extra safety that can provide tempt you into taking extra risk s.
Alway s drive sa fe ly .
and
cannot reduc e the ris k of cident, for example if you drive too for conditions or if you do not keep your distance from the vehicle in front of yo u.
Although
Always remember that vehicle alterations or modificatio ns can affec t the functio n of the EDL and
different wheel/ tire combination and brake or chassis modifications=> page 32, and technical modifi cations".
Changing
EDL and sys te m s work and reduce their effecti veness.
Smart
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(continued)
T he effecti ve ness of is also d etermine d
b y the tires page 57, and
is very effec tive, always m ember that your veh icle's handling bility is limit ed b y tir e traction.
Note
I n
order to en sure th at an d ASR functio ns
correc tly, all four wheels must b e fitted with the same tire s. Any differences in the rolling radiu s of the tire s can cause the system to reduce gin e power-eve n when this is not th e best th in g
to do under t h e circumstances.
veh icles wit h powe r stee ring, th e amoun t of power ass istance is regula ted
chanical us ing an electr ic motor. The ad tages of thi s s teering system include the fact that n o hydra ulic components su ch as hoses . oil ta iners, filt ers or h ydraul ic flu id s are requir ed. Furt he rmo re, this is a conside rable decr ease in
e n ergy required . The elect romechan ical steering
system, in contrast to the hydraulic system (which requires a constant flow of fluid). only
co nsumes en ergy when the ve hicle is ac tually
b e in g s teered.
The f u e l consumption is reduced as a res ult.
If the
electromechanical power steering sys tem fails, the power ass is ted steer ing sys tem will still work. If th e engine is sw itched off, the power steering does not functio n and the steering
wheel is very hard to turn.
Indicator light
or comes on
The indi cator light comes o n for a few seconds when th e ignition is sw itched on.
If the indica tor light ( or does not go out or comes on while you are driving, th ere is a
prob le m in the ele ctro -mechanical steering. steering assis t may be reduced (light J or be lo st completely (li ght
swage n dealer. If th e yellow warning light stays
off after restart in g an d drivin g a short distanc e,
8 Smart
With th e en g in e not running (e.g. when the car is bei ng towed). there is a lso no power assist able.
Turning the s teerin g wheel i s ve ry difficult when th e power steering sys te m i s not wo rkin g and it is harde r t o control the ve hicl e.
Neve r let the vehicle coast w ith the en gi ne swit ch ed off.
If yo u d o no t pay att entio n to the warning lights w hich have com e o n, includin g th e
warnin g messages appearing in the d is play, this could lead t o personal injury or damage to
your vehicle .
Note
Do not keep the steering wheel turned the way to the le ft or righ t for more than 15 seco nd s
when th e e ngine is running. Doing so could damage th e powe r steering system.
If th e
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Booklet 3.2 Tip s and Advice
vehicl e handles diff ere ntl y wh en towin g a
tr ai ler because of the additional weigh t and weight distribution. Safe ty, pe rform ance and econo m y will greatl y depend on how carefull y
yo u load your trailer and op erat e your rig.
Before you actually to w your trail er, p ractic e
turning. stopping and b ack ing up in an area away from traffic until learn the feel of your vehicle and trail er unit.
Backing
up i s diffi cult and requi res practi ce.
Stee rin g whil e backing up is gen erall y opposite of that when backin g your vehicl e with out a
trailer.
Keep
more distance between your vehicl e and the one in front of yo u. will need more room to stop.
To compensate for the trail er. you will need a
larger than normal turning radius.
When passing, remember that you cannot erate as fast as you normally would because of the added load. Make sure yo u have enough
room to pass. After passing. allow plenty of room for you r trailer before c hanging lanes again.
Avoid je rk y s tart s, sharp turn s or rapid lan e changes.
Parking
After parking. always block th e wheels of both ve hicl e and trail er. Do not park with a traile r on a slope. If it cannot be a voided, do so only after doing th e follo wing:
Apply fo ot brake .
Have someone place chocks under both hicl e and trail er whee ls .
With the c hock s in place, s lo w ly re lease brak es until wheel blo cks absorb the load.
Turn w heels to curb (ve hicl e facing downhill)
o r to the stre et (when facing uphill).
Appl y parkin g brak e firmly.
automatic transmi ssion in
If you move the selecto r leve r of the automatic tran smission to
position.
Restarting
When restarting after parkin g on a slop e, reverse
the proc edure:
S tart the engine.
S hift transmission into gear.
le a se the parking brake and slowly move away from the wheel block s.
Stop and hav e someone re trie ve the wheel
b lock s.
Note
Neve r to w trailer during the break-in period of your vehicl e.
If yo u tow a trailer , yo ur Volksw age n m ay quire more frequent maimenance due to the
ext ra load.
Always check local reg ulations regardi ng
trailer to w in g.
Applies to vehicles: with anti-theft a larm system and a traile r towing set
Linking your trailer to the vehicle's anti-theft alarm system
The anti-theft alarm syste m will be triggere d as soon as the ele ctrical connec tion
between the trailer
and
or qualified
wo rkshop, if you want to inte grat e your trai le r to th e ve hicle's anti-theft a larm
Connecting your trailer to the anti-theft alarm syste m
If yo u ve hicle was built to include both the th eft al arm system and a trailer towin g th en t he trail er towing package (if available) is
in tegrated into the anti-theft alarm sys te m . Thi s
18 Driving and protecting the environment
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you h ave accessories on your vehicle. ch eck
w ith the car operator befo re washin g yo ur
ve hicle. fo ld the outsid e mi rro rs to avoid damage.
Vehicl e paint is durabl e e no ugh that the ve hicl e
can normall y be washed without p rob le m s in on the pa int mainly depends on the type of car the brushes used. the filterin g oft he was h water,
and th e typ e of detergent s wax solutions used, e tc.lfthe paint is sc rat ch ed or dull go ing through the car wash, imme di ately bring thi s to the atten tion of the car ator.
t h e ve hicle has been wa sh e d, th e discs and pad s will be wet (th ey could eve n icy in the winte r) and stoppin g will be
Washing by hand
- F irst s often the dirt w ith water a nd rinse
off.
-
in a
wa rd motio n usin g ge ntl e pressure.
- Rin
se out the sponge or was h glove
specia l on ly on h ard
move dirt or gr im e.
-
a second s ponge or was h glove to
w ip e down th e wheel rim s an d under th e
door
- R inse the thoroughl y w ith
water.
- Dry the painte d surfac es
and protection
lo nger. the brakes with several care ful brak e applicatio ns befo re driv ing
WARNING
Wet brakes or brakes coated with icc or road salt react slow er and need longer stopping tances .
Carefully apply brakes for a test.
Always dry brakes and clean otT icc ings and salt coatings with a few cautious brake applications.
Alwa ys read and heed all power a nd braki ng
- When it is cold outside, m ake sure yo u
w
ipe rubbe r seals and th eir contact
faces dry so that they do not freeze. a
s
ilicone s p ray to keep rubber seals pliable.
- Afte r was
hing you r
first by gen tly
WARNING
W et or brakes co ated w ith icc or road
s a lt reac t s lower and need lo n ge r stopping tances.
apply brakes for test.
Alwa ys dry brakes and clean otT ice in gs and salt coatin gs with a few cautious brake applications.
Always read an d heed all t3, power a nd bra kin g dis-
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edges under the vehicl e can cut exposed
ski n.
Alway s protect your hands and arms from cuts on sharp m etal edges when clea ning th e underbody, the inside of th e wheel housin gs
etc.
Never try to remov e mud or dust if the vehicle dry . a dry cloth or
sponge fo r cleaning could damage th e paint or
3.2 Tip s and Advice
glass on your vehicle . dirt . mud or dust with plent y of wate r before removing it.
When rinsing the vehicle. do no t let water ge t
int o th e lock cylinders or point the hose at gaps
around the doors. hood or tail gate. The water could freeze and make it difficult to open the hicle.
To he lp preve nt damage to th e pai nt, do not was h the vehicle in direct sunl ight.
F o r th e sake of environment
To protect the environme nt. wash the vehicle
only in specia l was h bays that c an handle oily
d irt that is wash ed off th e car.
- Do nor use a power washer to remove
ic e
or snow page 25.
- Neve r use concentrated jet nozzles or
so-called
- After ve hicl e has been washed, the
brake
dis cs and pads will be we t (they
could even be icy in the win te r) and
th e brakes with seve ra l care ful brake
application s before drivin g page 13.
WARNING
brakes or bra kes coa ted with ice or road salt react slower and n eed longer stoppin g tances.
Ca re full y apply brake s for a test.
1
l ap plicab le
Always dry and cl ean off ice ings and salt coatings with a few cautious brake applicati ons.
Always rea d and heed all power and braking
WARNING
Improper usc of powe r was he rs ca n cause rious , in vis ible and perm an ent tire damage leading to tire failur e an d loss of ve hicle trol.
Never wa sh tire s wi th the water out in a direc t stream even at
temperature sh o uld not be more than F
If yo u use power wash e r. be sure to keep it a
sa fe d istance from the sors' > in the front and rear bumpers . you h old
it too to the sensors, you could damage
them.
and protection 23
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a soft cloth to re m ove dust and d irt
from
the rubber gaskets.
- Spray
rubber gaskets with silicone or
u
se another veh icle care product to kee p
them soft and p revent freez ing.
Locks
Lock cylinders can freeze up in winter.
To de-ice the door lock cylinder we recommend
using a sp e cia l spray to repl enish lubricatin g oils and pro vid e an ti- co rro sio n pro tect ion. Ask you r
authorized Volkswagen dea le r for ass istance.
ca n also use sp ecia l ch ro m e clea ner. cleaners will he lp remove surface grime and sta ins from chrome surface s.
an acid free dete rgent to clean the
w h
eels .
E very three months
- Apply a hard wax compound to the
w
heel s .
26
for rubber sea ls w ill also prevent pre mature aging and leaks. The doors will be easier to open. rubber seals are well maintained, they
will not freeze as easi ly in winter.
Note
The use of door lock de-icers contai ning grease
solvents can cause the lock cylinders to rust.
Note
To prevent scratching c hrome surface s:
Do not use an abrasive care prod uc t o n
chrome.
Do not clea n or polish chrome pa rts that are
dirty or dusty or clean or polis h them in a sandy or dusty environment.
Light alloy wheels require reg ular care to keep them look ing nice. is impor tant to remove
road salt and brake dust by regularly wash ing th e
wheels, other w ise th e finish will be hard to clean.
Always use
an acid-free detergent for alloy
w heels.
Do not use vehicle polish
or other abras ive prod
ucts. the protective coating is damaged, for example by stone im pact. the damaged area should be repaired immediately .
Page 307 of 444

is des igned to offer a high sta nda rd
of active and passive safety.
an authoriz ed Volkswa gen dea ler for advice before accessories, replace
m ent part s or other equipment.
A uthori zed
deal ers have the lat est
i n for mation from the manufacturer and can recommend accessorie s and parts that are suitable
for your vehicle and persona l requir em ent s.
They can also help answer question s you might
have regarding official regulation s.
recomm end you onl y use approve d swagen accessories and genuine
ability and safety. The d ea le rs h ip s have the neces sary experience and faciliti es to
e nsure that the part s are install ed properly.
Volkswagen cann
ot ass ume responsibilit y for
any after-mark et non-V o lk swagen parts us ed,
ev en if these part s have be en appro ved by testing agency or are covered by an certifi cate or seal of appro val.
In the in teres t of safety, we urge you to use
only authorized accessor ies and genuin e parts® that have been
d es igned to be used on your veh icle.
Neve r place or attach accessories or other objects (such as cup holders, telepho ne
b rackets, note pads, larg e,
on the stee ring wheel, instrument panel , seat back
res ts, roof areas above the doo rs or betwee n
th ose areas an d yourself.
Objects on or near the surfaces where
Be sure to read and heed the in formation a nd booklet2.1 chapter
Acce ssories, new parts, repairs and modifications 31
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For th e sake of e nvironment
Baueries contain toxi c substances including aci d and lead. must b e disposed propriately and not with ordinary garbage.
Tires and
General notes
Tips
After connecti n g a battery and switching on the ig nit ion, the indicator light comes on continuously. It goes out when the ve hicl e is dri ven straigh t for a short distance at 15 mph km/h ).
Tire s may be the least appreciated and most abused parts of a motor vehicle.
Tires may be the lea st appreciated and most abuse d pa rts of a motor ve hicle. Tire s are, eve r, one of the mos t important parts of
safe ly handle,
avoi din g from road h aza rds and inspecting tires for damage including cuts,
sl ash es irregular wea r you can do to help avoid sudden tire fa ilur e including tread separation and blowouts.
Avo iding
damage
lfyou have to drive over stacle, drive very slowly and as close as poss ibl e
Wher e ap pli cabl e W
h
en removed, the wheels or t ires should be stored in cool. dry and p re ferably dark plac e.
tires in ve rtical position if they are not mounted on rims, in ho rizontal posi tion if they
in " 'B reaking in tire s and brake
type tern.
Hidd
en damoge
Da
mage t o tire s rims is often not readily
swage n dealer or qu alified workshop.
Unidir ection al tires
A unidirectio nal tire can b e idemified by arrows on the sidewall, that p oint in the direction the tire is designed to rota te.
p ag e "Unidirectional
Rims with threaded rim ring4l
Light-allo y wheels w ith a bolted rim ring consis t
o f several parts. T hese parts are screwe d to-
57
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changea ble deco rat ive cove rs a re att ached to th e rim with s elf- locking sc rews . lfyou would ro re pla ce damaged wheel covers, contact your authorized Volkswa gen d eale r or
WARNING
New ti res or tires tha t are old, worn or aged cannot provide maximum control and braking ability.
New tires tend to be s lipp ery and must be broken in . To reduce the risk of losing co ntrol,
a co llisio n and serio us personal injuri es, drive with sp ecia l care for the first km).
(cont inued )
Driving with worn or damaged tire s can lead to lo ss of control, sudden tire failur e, cluding a blowou t and sudden deflation ,
c ras hes and seriou s personal injuries. Have wo rn or damaged tires rep laced imme di ate ly.
To redu ce the riskoflosingcontrol, crashes and s erio us personal injuries, never loose n
th e bolts on w heels with bolted rim rings.
more than 6 years old can onl y be used in an em erg en cy and then
w ith specia l care and at low speed.
Neve r m ount u se d tires on your ve hicle if
yo u are not sure of their used tires may have been damaged ev e n
t h oug h the damage cannot be seen th at can
lead to sudden tir e failure and loss of ve hicl e control.
hicl e pull s to one sid e when dri ving, always
s top as soo n as it is safe to do so and ch eck the
whee ls and tires for damage.
Accessory weight
Means the combined we ight ( in excess of those
sta ndard ite m s w hi ch may be repl aced) of mati c tran smission. power steering. po wer
bra kes, power windo ws. p owe r seats , radio, and heater, to th e ex te nt th at th ese item s are
or lowe r indica te
a short s id ewall for improved steering respo nse and better ove rall handling on dry pave ment.
Bead
Mean s the pa rt of the tire t hat is m ad e of stee l
wires , w rap ped or re inforce d by pl y cords and that is shap ed to fit t he rim.
Bead separation
Mean s a breakdow n of th e bond between
Means the strand s forming the in th e tire.
weight
Me ans th e weig ht of motor vehicl e w ith dard equ ipment including the m aximum pacity of fu el, oil. and coolant . a ir conditio nin g
a nd additional weight of opt io n al equipm ent.
E xtra load lire
M ea ns tire desi gn to operate at higher loads and at hi gher inflat ion pressure s th an th e corre -
s ponding sta ndard tire.