belt VOLKSWAGEN GOLF PLUS 2004 Workshop Manual
[x] Cancel search | Manufacturer: VOLKSWAGEN, Model Year: 2004, Model line: GOLF PLUS, Model: VOLKSWAGEN GOLF PLUS 2004Pages: 541, PDF Size: 98.86 MB
Page 291 of 541

All four wheels must be fitted
with radial tires of the same type,
size (rolling circumference)
and
the same tread pattern. Driving
with different tires reduces the
vehicle handling and can lead to
a los s
of control.
Winter tires
informati o n and heed th e on page 276.
W int er tires im
prove the handli ng c ha ra cte ristics of your ve hicle sig nifi cantly whe n driv in g under wintry of their desig n
(w idth, rubber compositi on, tread desig n). swage n stro ng ly recommend s that yo u always
have w int er tires or all-seaso n tires in stalle d on all
four wheels on yo ur ve hicle, especially when
winter road cond itions are ex pected. W inter tires also improve the ve hicle's braking performance an d help reduce stoppin g d is ta nces d uring winter wea ther. Volkswage n recommends in stalli n g
w inter tires o nce temperatures a re below
Wint er tires are no lo nge r suitabl e fo r w inter
dri vin g o nce the tread pattern is worn down to a
d epth o f 1 /16 in (4 mm). In add ition, w inter tir e
p erformance decreases w ith age- ind ependently
o f the tread
sta te country-specific lega l ments.
Core, maint enance
Never drive faster than the
maximum speed for which the
winter or other tires installed on
your vehicle are rated because
tires that are driven faster than
their rated speed can fail sud
denly.
Over-loading tires can cause
heat build-up, sudden tire
failure, including a
blowout and
sudden deflation and loss of con
trol.
Temperature grades apply to
tires
that are properly inflated
and not over-or under-inflated.
w int er tires on all fo ur wheels .
Use w int er tires only under w in try road
Usc only w inter tires w it h dim en sio n s p roved fo r the veh icle.
Usc only win ter tires of the same t ire belt
speed restri ctio ns acco rding to the
winte r tire's speed ra tin g code
restrictions
W in t
er tires cert ifie d up to a top speed fied by speed p age293.
so me vehicle m odels it is possible to se t a s pee d wa rnin g with the multi-function disploy in the page 21.
Top s peed ratin g and tire infl ation press ure fo r
or a uthorized Volk swagen Service about the m aximum permissib le speed a n d quired tir e infl ation press ure for th e winter tires yo u to use.
Page 301 of 541

Breaking in a ne w e ngin e gent ly , wiU in crease serv ice and reduce oil
first re ad and note the introductory informat ion and heed th e WAHNINGS on page303.
Volkswag en recommend s th at you con sult an th ori zed Volksw age n d eale r or authori zed
sori es. sp are part s or other equipm ent. Alway s do so you wan t to in stall additional acc esso ries or re pla ce part s. authori zed Volkswa gen dealer
o r authorize d Volksw agen Service Facilit y ca n vide
first read and no te the introductory inf ormation and heed the on
fluid s and equipment undergo tinu ous deve lopment, in cluding timing belts,
tir es, engin e coo lant s. e ngin e oils, as well as spark
plu gs and vehicle batt eries. Th erefo re, have ating and equipm ent changed b y an rized Volksw agen dea le r o r auth orize d Volkswagen
Service Facility. Volkswagen dealers and Serv ice Faciliti es are alway s up-to -dat e rega rding new
Improp er u se or operating and equipment can cause a cciden ts, se riou s personal injurie s, burns and/or poi soning.
To reduce the ri sk or poi soning, never use
empty ro od or beve rage conta iners that might
mislead someone into drinking
Always keep vehicl e care products out or the r e ach or c hildren.
Always read and heed all th e in struction s and all WARNINGS on the package befor e usin g hicle care produ cts.
maintenance
Improper ve hicle modification s and repair s
ries.
Neve r attach anything, including accessories example , cup holders or te lephone bra cke ts)
to the airbag covers or within the airbag
Obje cts on or near the surfa ce where airba gs
are loca ted can come loo se and cause serious personal injury if the airbag
When u sing products that give off harmful alway s work outdoors or in well la te d are a .
Never use
hicl e care. They are poisonou s and hi ghl y
Note
refill with suitable operating When ch anging or topping off sure that you pour the fluid s into the correct ca use seriou s
m alfun ction s and engin e damage! Under no cum stances should you mix up operating Otherwi se seri ous malfun ction s and en gi ne damage can occ ur!
Acce ssori es and other things install ed in front of th e coo ling air intake s impair the of the en g in e coo lant. The engin e can ove rheat under high ambient temperatures or under high
e n gin e loads!
Leakin g operating can pollut e the en -vironment. Collect leak ing operat ing fluid s in suitable cont ain ers and d is po se of th em
Page 302 of 541

Repairs and
information and heed the on page
to elec tronic components and re lat ed
softwar e can cause malfunctio ns. Th ese ti ons can als o dir ectly affec t o ther sys tem s nec ted to th e component. In other words. the hicl e's operational safe ty can b e seriously di ze d, in cre ased vehicl e compon ent wea r can occur.
Volkswagen recommends hav in g all repairs and
t ec hni cal perfo rmed by an rize d Volkswage n deale r or a ut horized Se rvice Facility using Genuin e Volkswagen
Improperly performed repairs and tions can cause vehicle damage and
and vehicle modification s done by an authorized Volk swage n dea ler or
Repairs and other things that can affect Advanced Airbag performance
information and heed th e on page
Hepairs and modifica tions of front bumpers .
door s, fron t seats , headlin ers and the ch ass is can affec t prop er airbag performan ce and sho uld be
performe d b y an auth orize d Volksw agen dealer or
a ut horiz ed Volk swage n Serv ice
oftheairbagsys te m ca n b e damaged
durin g removal, a sse mbly and re p air activities on
th e air bag syste m itse lf or related compon ent s.
Dam age to air bag part s can prevent the system
f ro m wor king properly in a collision .
the ve hicl e's su sp en sio n sys tem can ch a nge the way th e airbag syste m work s in a
c ras h. For example, usin g t ire-rim combinatio ns
n o t approved by Volkswagen, lowering the vehicl e,
c h a nging th e stiffn ess of th e su sp ensio n. includ ing
the springs. su spension struts, sh oc k ab so rbers
e tc. ca n ch a nge the forces th a t are mea su re d by the
airbag senso rs a nd
sent to the electro nic control fur increa se the force leve ls mea sure d b y th e senso rs and m ake th e ai rbag system depl oy in cras hes in
whic h it would not deploy if the changes had no t
been made. kind s of c h anges may reduce
vent th e airba g from dep loy ing w hen it sh o uld.
Neve r install suspension components that do not have th e same performan ce tics as the components originall y in stalled on your vehicl e.
Neve r use tire-rim combinati ons th at h ave
not been approved by Volkswa gen.
Leaving the optional safety belt extender tach ed to the safety belt buckle on the front se nger seat w he n the safety belt is not be ing
us ed prev ent the Advanced Airbag System
from working properly and can in crease the risk of serious personal injury in a co llision .
Always remove the safety belt extender when it is not needed and stow it safely.
Page 303 of 541

Never usc extender to sec ure
a chil d restraint.
Neve r usc a safety ex tender on your
motive part s store.
Neve r usc the safety exte nder you
obtained for your vehicl e for an y other ve hicl e,
r egardless of make, model, or model year.
It em s
store d between the safety
trol unit and prevent
Alwa ys mak e sure t hat nothing can interfere with the safety
needed or deploying an unexpectedly:
Never repair, adjust, or change any parts of the ai rbag sys tem.
All work on the steering whee l, instrume nt panel, fr ont scats or elec trical sys te m (in cl uding the installa tion of audio equip m ent, cellular te lephones and radio s, e tc .) should b e formed b y authorized Volkswagen dealers or thorized Volkswagen Service Faci lities. They have tl1c necessary manuals, tra inin g, and
All work on the ai rbag sys te m should also b e done by an Vo lk swag en d ealer o r
The alrbag system can b e ac tivated only
once. After an airbag has innatcd, it mus t b e placed.
o nl y o rigin al equipment airbags proved by Vol kswage n. Ha ve them installed by a
t ra ined technicia n who has the neces sa ry tool s
and d iagnosti c equi pm ent to properly rep lace
a n y a irba g in your vehicl e and ass ure sys tem fectiveness in a cras h.
Never permit sa lvaged or r ecycled airbags to
b e in stalle d in vehicle.
Care, cleaning, maintenance
Note-----
Leaving the extender attached to the sa fe ty belt
buck le whe n th e front seat is occu pied and the
ty belt is not being used will signa l to the airbag trol unit that the front passenger scat is occ upied
and that the safety belt is being use d. The e lectro ni c control unit fo r th e airbag system will then rece ive inco rre ct inf ormation that will -cau se the sa fety
ter in co llis ions in which the fro nt airb ag would
othe rwise be triggered earlier to help protect an
unr estrained front scat passenge r.
A pr etcnsio ncr th at h as depl oyed cannot be p air ed . Th e entir e safe ty belt mu st b e rep lace d.
Note
If th e safe ty belt extender is left attached to
th e safe ty belt buckle , the safety belt warning
sys tem will sense that the safe ty be lt for that seat is being used. T he warning light will no t com e
o n and th e warning will not sound even though th e scat is occupied and th e safe ty be lt i s
not being use d.
air bag module s and sio ne rs arc cla ssifie d as Pe rchlora te Mate ria l -special hand ling ma y apply. all le ga l quir em ent s regardi ng handlin g and dis po sal of th ese compone nts-see wlvw.dtsc.ca.gov/ha.zardouswas te/pcrchlom tc. all applicable legal requirements w hen
scmppi ng the vehicle or parts of its res tra int
sys te m , including airbag modules and safet y belts
w ith prctcnsio ne rs. A uthori zed Volk swage n
d ea lers and authori zed Volkswagen Service facili
t ies arc familiar with the requirements, and we yo u have them perform thi s se rvice for
Page 361 of 541

Optical Parking Sys tem . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
Rear Assis t. .................. ........
Audio warnin gs
Warning and
indicator lights ........... 13
Automat ic headlight control ............. 124
Automa ti c load deactivation. . . . . . . . . . . .
Automatic transmission ................. 179
Direct
th e selector lever
l
ock .............................. 325
Ignition key saf e ty interlock ........... 175
Kick-down feature ................... 186
Launch
control program .............. L86
Ma lfun cti on ......................... 186
Axle weights ............................
B
mount ............................. 157
see Braking assistance syste ms .. ...... 194
Battery Replac e
ment in remote co ntrol key. . . . 36
Belt warning light. . . . . . . . . . . . . . . . . . . . . . . 68
Bottle
holders
Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Brake
Brak e booste r.
...........
.......................... 196
Brake l eve l. ...... ..... .......... 197 Brake pads .......................... 192
Brak ing
assistance sy s tems ........... 194
b rake ............. .... 197
Emerge ncy brake display
during hard brak-ing ................................ 321 Indicato r light ................... .... 189
Alphab etical index
Parking brake ........................ 19 1
Warning
light ....................... . 189
Brak e Assist ............................ 194
Brake Assist . . . . . . . . . . . . . . . . . . . . . . 194
B rake booste r ...................... 193, 194
Brake
............................. 196
Specifica tions
....................... 196
Brake sys
tem ........................... 194
Malfun ction ......................... 192
Brakes
Eme r
gency when full braking .. 321
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking assistance systems. . . . . . . . . . . . . . 194
Breakdown Protect in g th e ve hicl e . . . . . . . . . . . . . . .
Break-in period
E ngin e .............................
Brakes ......... .................. 192
c
phone ....... ..... ..................
changer ........................... .
phone
w ithout outside antenna. . . . . . . . .
con so le . . . . . . . . . . . . . . . . . . . . . . .
a light bulb
Indicator light . . . . . . . . . . . . . . . . . . . . . . 345
th e wheel change ... ............ 335
ve hicl e ....................... 333
W heel bolt s ..................... ..... 332 W hee l change ....................... 335
Page 362 of 541

light bulb
License plate lamp .. ................. 35 1
light bulbs . . . . . . . . . . . . . . . . . . . 344 In front bumper ......... ............ 348
In
the body ............. ............
In the h ea d light ..................... 347
In th e r
ear hatch ....•................ 34 9
Tai
llights ....................... 349,
o il leve l ...................... 249
Driving safely ...... ............... 28, 29
Gell ing read y
..................... 28, 29
In an emergency ................
Lifting vehicle with jack . . . . . . . . . . 333, 334
Ligh t bulb re pla cement . . . . . . . . . . . . . . 346
Preparation s for changin g a wheel . . . . 331
Sa fe ty belts . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Ti re mobility set. . . . . . . . . . . . . . . . . . . . . 338
Uphol stery ........................... 271
and th e Advanced Airbag System. . . . . .
anchorages..... 116
Sec urin g wi
th the Top Tether strap. . . . liB
safe ty lo ck . . . . . . . . . . . . . . . . . . . . . . . . 44
safety seat. . . . . . . . . . . . . . . . . . . . . . . .
the rear seat . . . . . . . . . . . . . . . . . . . . . lOB
seat
Booster
seat. . . . . . . .. . . . . . .. . . . . . .. . . 1L2
seat mounting................. 112
Infant carrier ........................
Securing wit h lo ckab le safet y belt . . . . . 114
Secu ring w ith safety b elt . . . . . . . . . . . . . 114
seats s eat mounting. . . . . . . . . . . . .
care. . . . . . . . . . . . . . . . . . . . . . . . . . . 267
lig h ter. . . . . . . . . . . . . . . . . . . . . . . . 169
Als o see: A ir co nd itio ning . . . . . . . . . . . . 226
sunroof . . . . . . . . . . . . . . . . . . . . . . . 51
Rear hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 39,
hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
.................................. 6
number . . . . . . . . . . . . . . . . . . . . . . . . . . 327
we ight
Determination (North America) .......
spare wheel
Dr iving style
........................ 288
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
information . . . . . . . . . . . . . . . . . 3ll
units . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant . . . . . . . . . . . . . . . . . . 252
Co
unter-steering assista nce. . . . . . . . . . . . .
h o ld er
Front center co nsole. . . . . . . . . . . . . . . . . 166
Rear center co nsole ................. . 167
weight . . . . . . . . . . . . . . . . . . . . . . . . . . .
D
Data recorded b y control units . . . . . . . . . .
Data recorded whil e driving. . . . . . . . . . . . .
Data recorde r . . . . . . . . . . . . . . . . . . . . . . . . . .
Dayt ime running lights. . . . . . . . . . . . . . . . . 124
Dynamic
Page 369 of 541

Reve rse camera .........................
Roof rack .............................. 149
Run -flat tires
Code ................................ 291
s
.................................. 178
belt height adjusters ............... 75
b elt load limit er ................... 78
belt position ...................... 74
b elt preten sioncr .................. 78
belt retractor ...................... 78
belts .............................. 67
Belt pos ition .......................... 74
Belt sta tu s display.................... 68
Checklist ............................. 72
C leaning ............................ 275
Extende r ............................. 76
Faste ning ............................ 73
Lockab le sa fe ty belt ................... 72
No t fas tened......................... b elt height adjuste rs ............ 75
b elt load limiter. ................ 78
belt prete nsioner ............... 78 belt retractor ................... 78 Twisted belt .......................... 72
Unfa stening .......................... 73
U sin g ................................ 72
Wa rnin g light. . . . . . . . . . . . . . . . . . . . . . . . 68
b elt s protect . . . . . . . . . . . . . . . . . . . . . . 7 1
continents ........ 312
heating............................ 65
position
Imp roper seating positions ............ 57
.................................. 56
Secu ri
ng a load
Roof rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 1
Selector lever lock ..
.................... 183
th e vehicl e . . . . . . . . . . . . . . . . . . . . . . . 4
reminder display. . . . . . . . . . . . . . . .
Settin gs
A ir
conditioner ...................... 231
paddles
T ipt ronic
............................ 185
Alphabetical index
Shiftin g ................................ 179
Auto matic transmis sion .............. 182
Eme rge ncy relea sing of the selector leve r. .
325
Gea rs hif t lever (
manual transmi ssion) . 182
Manual tra nsmiss ion ................. 182
Selector lever (automati c trans missio n) 182
Warnin g and indicator lights ..........
Curtain Protection
see Airbag system . . . . . . . . . . . . . . . . . . . . 98
Sitt in
g................................. 56
Adjust ing hea d restra ints .............. 61
Adjusting th e s teeri ng w heel position.. 63
Electrically adjus table front seat.... . . .
In stalling head restrai nts . . . . . . . . . . . . . 62
Mecha nica l front
seat . . . . . . . . . . . . . . . . 59
Number of seats . . . . . . . . . . . . . . . . . . . . . 56 sea tin g pos ition... . . . . . . . . . . . . 58
Rear backre st
........................ 143
Remov ing head restra ints . . . . . . . . . . . . . 62
heating. . . . . . . . . . . . . . . . . . . . . . . . . 65
chains . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Compact spare w heel . . . . . . . . . . . . . . . 295
parts. . . . . . . . . . . . . . . . . . . . . . . .
consid era tion s
Car wash . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Dr iving with a trailer
................. 156
Foldi ng m irror in
.................... 136
....... .................. 189, 192
park ing
.............................. 33
e mi ssion ..................... 241 Towi ng. . . . . . . . . . . . . . . . . . . . . . . . . 357, 358
Vehi cle was hing . . . . . . . . . . . . . . . . . . . . 263 W ashing ve hicle . . . . . . . . . . . . . . . . . . . . . 42
Page 373 of 541

Vehicle identification number ............ 3 1
Vehicle key
Indi
cator light . . . . . . . . . . . . . . . . . . . . . . . 36
Vehicle key set. . . . . . . . . . . . . . . . . . . . . . . . . . 34
Vehicle keys
button......................... 34 Regio nal diff ere nces . . . . . . . . . . . . . . . . . . 34
Sy nchronizing ........................ 37
Valet ke y . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Vehicl e labels ............................ 31
V eh icle modifications. . . . . . . . . . . . . . . . . . Signs. . ........................... 311
Sticker s . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
V ehi cle washing
Spec ia l con sid eration s. . . . . . . . . . . . . . . 263
Volk swage n Information System .......... 21
Displa ys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Menu structure ........... ............ 21
w
Warning light
Alternator.. . . . . . . . . . . . . . . . . . . . . . . . . 258
Brak e sys tem .......... .............. 189
Cruise co ntrol .................... .. . 215
Depre ssing
the brake ................. 189
Doors... ............................ 43
Engine coo la nt. . . . . . . . . . . . . . . . . . . . . . 252 Engine hood. . . . . . . . . . . . . . . . . . . . . . . . 244 Engine oil pressure ................... 247
Overv iew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Rear h atc h . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Safety belt s . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Shiftin g ............................. S teerin g column lock.. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Washing vehicl e
S p
ecia l con sideration s. . . . . . . . . . . . . . . . 42
Waxing the paint . . . . . . . . . . . . . . . . . . . . . . 267
Wear indicato r . . . . . . . . . . . . . . . . . . . . . . . . 286
Weights ................................
What if? ..................•............. 318
Whe el bolts . . . . . . . . . . . . . . . . . . . . . . . 332
Cove r caps . . . . . . . . . . . . . . . . . . . . . . . . . 329
Tightening
torque ....... . ............ 332
Whe el change ........... ..... ......... 331
Wheel covers . . . . . . . . . . . . . . . . . . . . . . . . . . 328 Full w heel cover . . . . . . . . . . . . . . . . . . . . 329
Hubcap ................. ..... ...... 328
Whee l bolt c
aps. . . . . . . . . . . . . . . . . . . . . 329
Wheel rims. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolted deco rative cover. . . . . . . . . . . . . .
Bolted rim ring . . . . . . . . . . . . . . . . . . . . .
C leaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Window s
power windows . . . . . . . . . . . . . . . . . . 48
Wind shi eld
Insulat ed ............................ 127
Wind shi eld washer ..................... 128
Windshield washer
C heck ing ............................ 132
Indicator li ght ....................... 128
R efi llin g ............................. 132
Wind shield
wiper
F un ction s .. .........................
Headlight washer sys te m ............. H eated wash er no zzles ...............
Lifting off the wiper blade ............. Lifting th e w ip er blade ................
po siti on ...................... W in d shi eld wip er leve r ............... 129
Wind shield wiper serv ice position .......
Wind shie ld wipers ...................... 128
Wind shi eld-integrated antenna .......... 312
Wint er di esel ........................... 241
Winter ope
ration
F ue l consumptio n . . . . . . . . . . . . . . . . . . Headli ght wa sher sys tem .............
H ea te d was he r n ozz les ............... Menu s e ttin g . . . . . . . . . . . . . . . . . . . . . . . . 25 s treak s ......... ................. 13 1