wiring VOLKSWAGEN JETTA 1998 Workshop Manual

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Continuation of test step 19
Test
step V.A.G
1598
sockets Item
tested
Test conditions
- Additional
operations Specification
Measures for deviations
from specification
19

Set to
measuring
range 20 M

- Remove fuse S9

- Check wiring for
short circuit to
positive or earth




Electrical Wiring
Diagrams,
Troubleshooting &
Component Locations
binder - Check wiring using
wiring diagram
Стр. 26из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Switch to measuring range:
Resistance measurement (200 /20 M )
Test
step V.A.G
1598
sockets Item tested Test conditions
- Additional
operations Specification
Measures for
deviations from
specification
20 -
Longitudinal
acceleration
sensor -
G251- wiring
Ignition switched
off
Select 200
measuring range
- Disconnect
connector for
longitudinal
acceleration sensor -
G251-
- Disconnect multi-pin
connector T25 from
ABS control module
(w/EDL) -J104-
- Connect test box
V.A.G 1598/21

- Check wiring
between multi-pin
connector for
longitudinal
acceleration sensor -
G251- and multi-pin
connector for ABS
control module
(w/EDL) -J104- for
open circuit max. 1.5
Electrical Wiring
Diagrams,
Troubleshooting &
Component
Locations binder - Check wiring
using wiring
diagram
Test step 20: Continued on next
page.
Стр. 27из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Continuation of test step 20
Test
step V.A.G
1598
sockets Item
tested
Test conditions
- Additional
operations Specification
Measures for deviations
from specification


Set to
measuring
range 20 M

- Remove fuse S9

- Check wiring for
short circuit to
positive or Ground




Electrical Wiring
Diagrams,
Troubleshooting &
Component Locations
binder - Check wiring using
wiring diagram
Стр. 28из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Functional check: ESP Control lamp -K155
Test
step V.A.G
1598
sockets Item
tested
Test
conditions
- Additional
operations Specification
Measures for
deviations from
specification
21 - Function of
ESP
Control
lamp -
K155-
Switch
ignition on ESP Control lamp -
K155- lights up for 2
seconds and goes
out again

Electrical Wiring
Diagrams,
Troubleshooting &
Component Locations
binder
Repair Manual,
Body Interior,Repair
Group 70 - Check wiring using
wiring diagram
- Malfunction in
instrument cluster
Стр. 29из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Technical information

Electrical Wiring Diagrams, Troubleshooting
&Component Locations binder
Repair Manual, Brake System
Repair Manual, Suspension, Wheels,
Steering
Стр. 8из 10 ABS Mark 60 On Board Diagnostic (OBD), vehicles from my 10.00

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ABS warning light -K47-

Electrical Wiring Diagrams,
Troubleshooting & Component Locations
binder
If the ABS warning light -K47- -1- does
not go out after switching ignition on and
completion of test sequence then the
malfunction may be:
-a- Voltage supply is below 10 Volt
-b- There is a malfunction in the ABS
The anti-locking brake system remains
switched off with an ABS malfunction -b-,
but the brake system remains fully
operational.
-c- Since the last time the vehicle was
started there was a temporary speed
sensor malfunction.
In the case of a sensor malfunction -c-,
the ABS warning light -K47- will
extinguish after restarting the engine and
attaining a speed of above 20 km/h
(approx. 13 mph).
-d- The connection from instrument
cluster to ABS Control Module (w/EDL) -
J104- is interrupted (open circuit).
-e- Instrument cluster is faulty.
Стр. 2из 4 Diagnostic Trouble Codes (DTCs) displayed by warning lights -K47-, -K118- and -K155-

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Warning lights -K47- and -K118-

Electrical Wiring Diagrams,
Troubleshooting & Component Locations
binder
WARNING!
After the ABS warning light -K47- and
warning light for brake system -K118-
have illuminated, it is possible that the
rear wheels will lock-up earlier when
braking.
If the ABS warning light -K47- -1- goes
out but the warning light for brake
system -K118- -2- remains on, then the
malfunction may be:
-a- The parking brake is applied.
-b- There is a malfunction in the
activation of the warning light for brake
system -K118-.
-c- The brake fluid level is too low.
If the ABS warning light -K47- -1- and
the warning light for brake system -
K118- -2- illuminate, the ABS system is
faulty and the EBD (Electronic brake
pressure distribution) is not functioning.
Стр. 3из 4 Diagnostic Trouble Codes (DTCs) displayed by warning lights -K47-, -K118- and -K155-

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ASR/ESP Control Lamp -K155-

Electrical Wiring Diagrams,
Troubleshooting & Component Locations
binder
If ASR/ESP control lamp -K155- flashes
while driving, the ASR or ESP system is
regulating the system.
If the ESP control lamp -K155- -3- does
not go out after ignition is switched on
and test sequence is completed then
the malfunction may be:
-a- Short to positive in ASR/ESP button -
E256-.
-b- There is a malfunction in the
activation of the ESP control lamp -K155-
.
-c- The ASR/ESP system has been
switched off via ASR/ESP button -E256-.
There is a malfunction present which
only affects the safety systems of the
ASR/ESP. The ABS/EDL and EBD
safety systems of the vehicle remain fully
functional.
Стр. 4из 4 Diagnostic Trouble Codes (DTCs) displayed by warning lights -K47-, -K118- and -K155-

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On Board Diagnostic (OBD),
performing
Test prerequisites for OBD

The tires installed to all wheels must be of
the same (approved) size; tires inflated to
prescribed pressure.

Mechanical/hydraulic parts of the brake
system including brake light switch and
brake lights OK.

Hydraulic lines and connections not leaking
(visual check of hydraulic unit, brake
calipers, wheel cylinders, tandem master
brake cylinder).

ABS Control Module (w/EDL) -J104- is
correctly bolted to ABS Hydraulic Unit -
N55-.

Connector on ABS Control Module (w/EDL)
-J104- correctly plugged-in (retainer is
engaged).

Check contacts of ABS components for
damage and correct seating.

All fuses according to wiring diagram OK
(remove fuse from fuse holder to check).

Supply voltage OK (at least 10.0 V).
Стр. 1из 129 On Board Diagnostic (OBD), performing

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Diagnostic Trouble Code (DTC) table
Note:

When beginning On Board Diagnostic (OBD) troubleshooting of the vehicle control modules,
always start with function "Automatic test sequence" by pressing keys 0 and 0 because the
control modules are interconnected with a data bus wire. This checks the DTC memories of
the control modules in the vehicle.

All the possible DTCs which can be recognized by the ABS control module (w/EDL) -J104-
and printed-out on V.A.G 1551 or VAS 5051, are listed on the following pages according to
the 5 digit DTC code.

DTC code appears (in the "Rapid data transfer" mode) only on the print-out.
Example:


DTC code P code DTC code
5 digit 5 digit 3 digit
18256 P1848 035

The 5 digit P code which may appear next to the DTC code, is for use with the On Board
Diagnosis (OBD) and may be disregarded.

The 3 digit DTC type code is a data code and may be disregarded, but the DTC type text is
of use.

Before replacing components indicated as being faulty, check all the appropriate
connectors, wiring and Ground connections using the wiring diagram.
Electrical Wiring Diagrams, Troubleshooting & Component Locations binder.
On completion of repairs always check the DTC memory with V.A.G 1551 scan tool or the
VAS 5051 and erase.

Carry out road test exceeding 20 km/h (13 mph).

After the road test check DTC memory again.
Стр. 31из 129 On Board Diagnostic (OBD), performing