display VOLKSWAGEN PASSAT 1995 B3, B4 / 3.G Service Workshop Manual

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Brake pads, removing and installing

Removing

Note:
If reusing brake pads mark location and install in
same position or uneven braking may result. - Remove protective caps. - Pry off brake pad retaining spring from brake
caliper housing with a screwdriver and remove. Page 5 of 7Front brakes, servicing (Teves/Ate)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.2

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Installing
Note:
Before installing new brake pads, press piston back
into the cylinder with resetting tool. Before pressing
the piston back, remove some brake fluid from the
reservoir with a bleeder bottle. If reservoir has been
topped up, fluid may overflow and cause damage. - Remove both guide pins from brake caliper. - Remove brake caliper housing and lay to one side
so that weight of brake caliper does not stress or
damage brake hose.
- Take brake pads out of brake caliper housing or
from brake carrier. - Pressing piston back. Page 6 of 7Front brakes, servicing (Teves/Ate)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.2

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- Install brake pad with retaining spring in brake
caliper housing (piston).

- Install outer brake pad in brake carrier.
- Secure brake caliper housing with both guide
pins to brake carrier.

- Install both protective caps.
- Install retaining spring into brake caliper
housing.

Note:
After replacing the brake pads, depress brake
pedal firmly several times with the vehicle
stationary, so that the brake pads are proper/y
seated in their normal operating position. Page 7 of 7Front brakes, servicing (Teves/Ate)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.2

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Rear wheel brakes,
servicing (drum
brakes)
Notes Page 42-15 1 - Grease cap Removing and
installing from
Page 42-19 2 - Cotter pin Always replace 3 - Locking ring
4 - Hex nut Adjusting wheel
bearing play Page 42-20 5 - Thrust washer Page 1 of 4Rear wheel brakes, servicing (drum brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.3

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6 - Outer wheel bearing
7 - Wheel speed sensor
rotor Only on vehicles with
ABS
8 - Brake drum Vehicles with front
wheel drive Brake drum diameter:
230 mm Wear limit: 231.5 mm Clean thoroughly,
check for wear,
damage, tolerances,
damaged wheel bolt
threads and condition
of braking surface Fill hub with multi-
purpose grease Check for ovality 9 - Stub axle Page 2 of 4Rear wheel brakes, servicing (drum brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.3

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10 - Hex socket head bolt,
10 Nm (7 ft lb)
11 - Wheel speed sensor Only on vehicles with
ABS Insert with lubricating
paste, G 000 650
12 - Backing plate with
brake shoes Release adjustment
before removing brake
drum Page 46-18 13 - Dished washer Large contact surface
faces back plate
14 - Hex bolt, 60 Nm (44 ft
lb) Page 3 of 4Rear wheel brakes, servicing (drum brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.3

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Brake shoe adjustment, releasing - Insert a screwdriver through hole in brake drum
and push wedge upward. Page 4 of 4Rear wheel brakes, servicing (drum brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.3

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Rear wheel brakes,
servicing
Note:
After working on the rear wheel
brakes: Release parking brake. Firmly depress the brake
pedal once.
1 - Spring plate To remove, push
against the spring and
turn through 90 2 - Spring
3 - Brake shoe with lever
for parking brake Removing and
installing Page 46-23 Adjusting parking
brake Page 46-26 Page 1 of 8Rear wheel brakes, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.4

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Repair Manual, Maintenance 4 - Upper return spring Unhook with pliers 5 - Lower return spring Lubricate contact
points with G 000 650
paste
6 - Wedge spring
7 - Brake shoe Removing and
installing Page 46-23 Minimum lining
thickness 2.5 mm Checking thickness 8 - Cap Remove to check
brake lining thickness
9 - Pin
10 - Wheel speed sensor Only on vehicles with
ABS Page 2 of 8Rear wheel brakes, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.4

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11 - Backing plate
12 - Hex socket head bolt,
10 Nm (7 ft)
13 - Wheel cylinder Checking for leaks
Fig. 1 14 - Wedge To remove and install
the brake drum, push
upwards through a
wheel bolt hole
Page 46-18 15 - Push rod Lubricate contact
points with G 000 650
paste
16 - Locating spring Unhook with pliers Page 3 of 8Rear wheel brakes, servicing12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.4