ignition VOLKSWAGEN TRANSPORTER 2012 Workshop Manual

Closing the electric pop-up roof
j'"'('n First read and observe the introductory information and safety warnings & on page 221.
• Close all of the windows in the pop-up roof can-vas.
• Remove the children's safety net.
• Lower the bed panel.
• Ensure that the roller shutter is and stays open.
• Make sure that no people or objects, such as blankets or pillows, are on the upper bed. Position the mattress correctly.
• Disconnect any connected devices from the 12-volt socket in the roof frame, and stow them in a safe place in the vehicle.
• Switch on the ignition.
• Open one of the vehicle doors to allow excess air pressure to escape.
• Switch on the central control panel.
• Select the menu option Pop-up roof in the central control panel.
• Select menu option Close (dark background).
• Press and hold the rotary/push knob for ap-proximately four seconds. An acoustic signal is giv-en and the display reads for approximately four seconds Roof bed down? Shutter open? Window open?. All control elements for the pop-up roof are blocked during this safety check.
• Press and hold the rotary/push knob again to continue closing. Make sure that the canvas is not pinched at the front or on the side between the ve-hicle and the roof or the rods.
• Press and hold the rotary/push knob until the hydraulic motor has switched off automatically and the pop-up roof has closed fully. This is shown by the .t symbol in the display. The hydraulic motor has a run-on time of approx. 5 seconds to bleed the hydraulic system.
• Close the roller shutter. Make sure that the can-vas is not pinched.
m The LED lights in the pop-up roof are switch-L!..J ed off automatically as soon as the engine is
Equipment, California I 223

Preliminary work for closing the electric pop-up roof manually
Fig. 184 Removing the cover on the interior lights control panel
Fig. 185 Removing the central control panel
r-T'n First read and observe the Introductory L-W.l Information and safety warnings & on page 221.
• Take the screwdriver from the vehicle tool kit 416.
• Close all of the windows in the pop-up roof can-vas.
• Lower the bed panel.
• Ensure that the roller shutter is and stays open.
• Secure the reading light to the cushion with the retaining strap.
• Make sure that no people or objects, such as blankets or pillows, are on the upper bed. Position both mattresses correctly.
• Open one of the vehicle doors to allow excess air pressure to escape.
224 I Before the journey
• Switch off the ignition.
• Open the glasses compartent in the roof con-sole.
• Grasp the interior lights control panel cover from behind through the slots and carefully press the Fig. 184 CD out of its fitting.
• Carefully press in the four clips between the roof console and the central control panel 185 the flat edge of a screwdriver.
• Pull the central control panel gently in the direc-tion of arrow CD [ID and then upwards out of its fit-ting in the direction of arrow ®[ID.
CD
Be careful when removing the central control panel and cover so as not to cause damage.

Using the refrigerator box
r--('n First read and observe the introductory information and safety warnings & on page 241.
The suspended basket in the refrigerator box is for cooling food. The temperature is lower under the basket than inside it. Closed containers or glass bottles are less likely to burst if they are stored in the basket rather than on the bottom of the refrig-erator box .& in Introduction on page 241.
The additional battery will discharge if the refriger-ator box is used for a long period while the engine is switched off and the 230-volt connection is not used.
Before the refrigerator box is used for the first time, it should be cleaned thoroughly using lukewarm water and a mild detergent.
Cleaning the refrigerator box
r--f'n First read and observe the introductory information and safety warnings & on page 241.
The refrigerator box works independently of the engine and the ignition. lt is fed exclusively by the additional battery. The refrigerator box is switched on and off and regulated using the central control panel.
As far as possible, keep food and drinks in the re-frigerator box in leak-proof containers. Do not over-fill the refrigerator box such that air circulation is impaired.
Cool the refrigerator box before placing food items and drinks in it. Items you wish to keep in the re-frigerator box should be removed from your house-hold fridge/freezer just before you start your jour-ney. When shopping during a journey, we recom-mend items from shop fridges/freezers be placed in the refrigerator box as quickly as possible. • Clean the refrigerator box using a household detergent before using it for the first time, as well as when it becomes soiled.
• To prevent mould and mildew from forming in the refrigerator box when it is not being used for long periods, place a folded dry towel between the box and its lid. Power supply in the vehicle, California
o::JJ Introduction
This chapter contains information on the following subjects:
12-volt socket ........................... 244
230-volt power supply . . . . . . . . . . . . . . • . . . . . 245
230-volt Euro socket, California . . . . . . . . . . . . 245
230-volt grounded safety socket . . . . . . . . . . . 246
Residual current circuit breaker . . . . . . . . . . . . 24 7
Battery charger . . . . . . . . . . . . . . . . . . . . . . . . . 24 7
Additional batteries . . . . . . . . . . . . . . . . . . . . . . 248
Fuses for the camping equipment .. 249
Electrical equipment can be connected to the sock-ets in the vehicle.
The connected devices must be in good condition. Do not use faulty devices.
2421 Before the journey
There are two separate power circuits in the vehi-cle:
• 12-volt DC circuit
• 230-volt AC circuit
12-volt DC circuit
Power is supplied as standard from the additional batteries under the left front seat and in the ward-robe to the following 12-volt consumers:
• Interior lights in the living area
• 12-volt sockets in the living area
• 230-volt Euro socket in the side trim panel be-hind the left front seat
• Central control panel
• Refrigerator box

• Pump for fresh water
• Auxiliary heater
230-volt grounded safety socket
The 230-volt grounded safety socket is supplied with 230 V alternating current via electrical feed from the external socket 242.
The following electrical consumers are supplied from the 230-volt power supply via the external socket:
• Battery charger
• Depending on the vehicle equipment, the 230-volt grounded safety socket is located in the side trim panel behind the left front seat or on the side of the kitchen unit 246.
230-volt Euro socket
The 230-volt Euro socket is supplied via additional batteries or via an inverter and is located in the side trim panel behind the left front seat 245.
Additional information:
• Electrical sockets page 163
• Battery 362
• Cigarette lighter 161
• Accessories, modifications, repairs and renewal of parts 394
• Fuses 429
• Consumer information 404
• Rectifying faults on the camping equipment 254
High voltage in the electrical system!
• Never pour any liquid over the socket.
• Do not plug any adapters or extension ca-bles into the 230-volt Euro socket. Otherwise the built-in child lock will disengage and pow-er will be supplied to the socket.
• Do not insert any items which will conduct electricity, such as knitting needles, into the contacts of the 230-volt Euro socket.
A WARNING
Improper use of the sockets and electrical ac-cessories can cause fires and severe Injuries.
• Never leave children in the vehicle unat-tended. Sockets and the devices connected to them can be used when the ignition is switched on.
A WARNING (Continued)
• If the electrical device gets too hot, switch off the device Immediately and disconnect it from the socket.
CD
• Observe the operating instructions for any device that you plug into the socket.
• Never exceed the maximum power rating as this could damage the whole vehicle electrical system.
• Only use accessories that have been ap-proved in accordance with valid guidelines concerning electromagnetic compatibility.
• Never feed electricity into the socket.
• Do not plug any heavy devices or connec-tions, such as mains adapters, directly Into the socket.
• Only connect devices to the socket with a voltage that matches the voltage of the socket.
CD
• In order to prevent damage to the electrical system, never connect equipment that gener-ates electricity, such as solar panels or battery chargers for charging the vehicle battery, to the 12-volt socket.
• Only use accessories that have been ap-proved in accordance with current guidelines concerning electromagnetic compatibility.
• In order to avoid damage due to voltage fluctuation, always switch any electrical con-sumers connected to the 12-volt sockets off be-fore switching the ignition or the engine on or off. When the start/stop system automatically switches off and restarts the engine, it is not necessary to switch off any connected electri-cal consumers.
• Never connect electrical devices requiring more electrical power to a 12-volt socket. The vehicle's electrical system can be damaged if the maximum power output is exceeded.
CD
• Observe the operating instructions for any device that you plug Into the socket.
• 230-volt Euro socket:
-Do not plug any heavy devices or connec-tions, such as mains adapters, directly into the socket. .,..
Equipment, California I 243

-Do not connect any lights which use neon tubes.
-Only connect devices to the socket with a voltage that matches the voltage of the socket.
-With electrical devices that require a high level of current in the start phase, the built-in excess current switch will prevent the de-vice from being switched on. If this hap-pens, disconnect the device from the power supply and reconnect after waiting approxi-mately 10 seconds.
12-volt socket
·-·
"' -
fi7E.O'i1Q
Fig. 207 There is a 12-volt socket CD on the side of the kitchen unit.
l"'"'l'l1 First read and observe the Introductory L-lc.U information and safety warnings & on page 242.
There is a 12-voit socket at each of the following locations:
• On the side of the kitchen unit '*Fig. 207 (D.
• Near the lower portion of the sliding door, next to the bench seaVbed.
2441 Before the journey
Do not leave the engine running when the ve-f!JS hide is stationary.
m Using electrical appliances with the engine W switched off and the ignition switched on will drain the battery.
m Unshielded devices can cause interference W with radio/navigation system reception and vehicle electronics.
m Functional problems may occur with some W devices when they are connected to the 230-volt Euro socket due to the lower power output (wattage). • In the front, either in the stowage compartment or in the ashtray (depending on equipment op-tions), and in the rear in the luggage compartment.
• In the roof frame of the pop-up roof.
Electrical equipment can be connected to the 12-volt sockets in the vehicle.
The maximum power rating is 120 watts. Do not exceed the maximum power rating. This also ap-plies to the total power consumption of all connec-ted devices if you connect several devices at the same time * m The 12-volt socket in the dash panel is sup-L!J plied with power from the vehicle battery in the engine compartment. Using electrical applian-ces with the engine switched off will drain the bat-tery.

A WARNING (Continued)
• Never fit fuses that have a higher fuse pro-tection limit. Fuses must always be replaced by a new fuse with the same amp rating (same colour and markings) and size.
• Never repair a fuse.
• Never use a metal strip, paper clip or simi-lar objects to replace a fuse.
CD
• To avoid damage to the electrical system in the vehicle, switch the ignition, the lights and all electrical consumers off and remove the ve-hicle key from the ignition before changing a fuse.
• You can damage another position in the electrical system by using a fuse with a higher amp rating.
• Fuse boxes must be protected from dirt and moisture when opened. Dirt and moisture in the fuse boxes can damage the electrical system. Air conditioning system, California
o::n Introduction
This chapter contains information on the following subjects:
Controls for the living area 250
Controls for the living area
Fig. 215 Controls for the Climatic
ifl1 First read and observe the introductory L-.J.=.IJ information given on page 250.
Depending on equipment options, your vehicle is fitted with one of the control units shown here for the living area.
250 I Before the journey
Additional information:
• Air conditioning system 322.
Fig. 216 Controls for the Climatronic
Climatic: heating the living area
• Turn the temperature control clockwise to set the required heating temperature 215 G).
• Turn the blower control @ to one of the set-tings 1-4.
• Other functions =>page 322.

Fault Possible cause Solution
2. The feed plug is not connected prop-2. Check the connection between the vehi-erly. cle and the mains.
3. Mains power failure. 3. Inform the electricity company if necessa-ry.
4. The residual current circuit breaker 4. Switch the residual current circuit breaker has tripped. back on.
Problem with the 1. The waste water tank is full. 1. Drain the waste water tank in a suitable waste water sys-location. tem
2. The water level sensor for the waste 2. Have the water level sensor checked by a water tank is malfunctioning. qualified workshop.
Problem with the 1. The fresh water tank is empty. 1. Fill the fresh water tank. fresh water sys-tem
2. The water level sensor for the fresh 2. Have the water level sensor checked by a water tank is malfunctioning. qualified workshop.
Refrigerator box 1. There is a defective fuse 1. Replace fuse 249. does not cool. 429 and 249.
2. Battery voltage too low. 2. Charge the battery using the battery charger or by running the engine.
3. The central control panel is not 3. Switch on the central control panel. switched on.
The electric pop-1. The central control panel is not 1. Switch on the central control panel. up roof does not switched on. open or close or does not open or close fully.
2. The ignition is not switched on. 2 Switching on the ignition
3. The overheating protection on the 3. Wait a few minutes before you attempt to hydraulic pump is activated. open or close the pop-up roof.
4. Battery voltage too low. 4. Charge the battery using the battery charger or by running the engine.
5. There is a defective fuse 5. Replace fuse 249. 429 and 249.
6. There is a temporary malfunction. 6. Press the button for 5 seconds.
7. The electrical system for the pop-up 7. Close the electric pop-up roof manually roof is malfunctioning. 221 and have the electrical system checked by a qualified workshop.
8. The child proof lock has been activa-8. Wait at least 7 minutes before you again led due to the electric pop-up roof hav-attempt to open or close the electric pop-up ing been opened and closed repeatedly roof. within a short period of time.
Technical data, living area
cu First read and observe the Introductory information given on page 252.
Supplementary heating system
I
Maximum heating output: 2.5 kW
Fuel consumption: 0.3 lfh
Equipment, California I 255
<3

While driving
Starting the engine, changing gear and parking
Starting and stopping the engine
o::n Introduction
This chapter contains information on the following subjects:
Ignition lock . . ......•........ 258
Starting the engine . . . . . • . • . . . . . . . . 258
Stopping the engine . . . . . . . . . . . . . . . . . . . . . 259
Electronic immobilizer . . . . . . . . . • . . . . . . . . . . 260
Immobilizer display
When a vehicle key is not valid or there is a fault in the system, this will be displayed in the Instrument cluster. The engine cannot be started.
Push-starting or tow-starting
For technical reasons, your vehicle must not be push-started or tow-started. Use jump leads to start the engine instead.
Additional information and warnings:
• Vehicle key set =>page 36
• Changing gear =>page 260
• Braking, stopping and parking =>page 269
• Steering =>page 281
• Pull-away assist systems =>page 282
• Filling the tank =>page 340
• Fuel =>page 343
• Manual opening and dosing =>page 413
• Jump starting =>page 443
• Tow-starting and towing =>page 446
A WARNING
Switching the engine off while the vehicle Is moving makes it more difficult to stop the ve-hicle. This can lead to loss of control of the vehicle and to accidents and severe Injuries.
• Braking and steering support systems, the alrbag system, the belt tens loners and other items of safety equipment in the vehicle are only active when the engine is running.
A WARNING (Continued)
• The engine should only be switched off when the vehicle Is stationary.
A WARNING
The risk of serious Injury can be reduced with the engine running or when starting the en-glne.
• Never start or run the engine In unventlla-ted or closed spaces. The exhaust fumes contain carbon monoxide, an odourless and colourless toxic gas. Carbon monoxide can cause people to lose consciousness. it can also cause death.
• Never start or run the engine if oil, fuel or any other highly flammable fluids are under or near the vehicle, or are leaking out of the vehicle, e.g. as the result of damage.
• Never leave the vehicle unattended with the engine running, particularly if a gear or driving mode has been selected. The vehicle could move suddenly or something unexpec-ted may happen that may cause damage, fire and serious Injuries.
• Never use a start booster. Start boosters may explode and cause the engine to sud-denly run at high revs.
A WARNING
The components of the exhaust system be-come very hot. This can cause fires and sari-ous Injuries.
• Never park the vehicle where parts of the exhaust system can come Into contact with Inflammable material underneath the vehicle, e.g. undergrowth, leaves, dry grass, split fuel.
• Never apply additional undersea! or anti-corrosion coatings to the exhaust pipes, cat-a lytic converters or heat shields.
Starting the engine, changing gear and parking I 257

Ignition lock
Fig. 217 Positions of the vehicle key in the ignition lock .
.--m First read and observe the introductory Information and safety warnings & on page 257.
The steering lock can be activated when there is no vehicle key in the ignition lock.
Vehicle key positions :) Fig. 217
@ Ignition switched off. The vehicle key can be removed.
G) Ignition switched on. The steering lock can be released.
® Start the engine. Release the vehicle key as soon as the engine starts. Once released. the vehicle key moves back to position G).
Non-authorised vehicle key
If a non-authorised vehicle key has been inserted in the ignition lock it can be removed as follows:
• Dual clutch gearbox, DSG®: vehicle key cannot be removed from the ignition lock in this position. Press the lock button in the selector lever and re-lease. The vehicle key can be removed.
• Manual gearbox: remove the vehicle key from the ignition lock.
Starting the engine
A WARNING
Careless or unsupervised use of the vehicle key can lead to accidents or Injuries.
• Always take all vehicle keys with you ev-ery time you leave the vehicle. The engine can be started and electrical equipment such as the window controls can be operated. This can cause serious Injury.
• Never leave children or people requiring assistance alone In the vehicle. They could become trapped In the vehicle in an emergen-cy and may not be able to get themselves to safety. For example, locked vehicles may be subjected to very high or very low tempera-tures, according to season. This can cause serious Injuries and Illness or fatalities, espe-cially for small children.
• Never remove the vehicle key from the ig-nition lock when the vehicle Is In motion. The steering lock may be activated and you will no longer be able to steer the vehicle.
m In vehicles with the DSG® dual clutch W gearbox the vehicle key can only be re-moved from the Ignition lock if the selector lever is in position P. If necessary, press the lock button in the selector lever and then release it. ru First read and observe the introductory information and safety warnings & on page 257.
The steps should only be carried out In the specified order.
Step Vehicles with a manual gearbox I Vehicles with dual clutch gearbox DSG ®
1. Press the brake pedal, if required. Keep it held down until stage 5 has been completed.
Fully depress the clutch pedal until the engine I
___
258 I While drivong

A WARNING
Never switch off the engine while the vehicle Is In motion. This can lead to a loss of vehicle control, accidents and serious injuries.
• The alrbags and belt tensioners will not work If the Ignition Is switched off.
• The brake servo will not work when the engine Is switched off. That is why more pressure on the brake pedal is needed to stop the vehicle when the engine Is switched off.
• The power assisted steering will not work when the engine is not running. More power is needed to steer the vehicle when the en-gine Is switched off.
Electronic immobilizer
r-T'n First read and observe the Introductory L-Wl information and safety warnings & on page 257.
The immobilizer helps to prevent the engine from being started and driven with an unauthorised ve-hicle key.
There is a chip in the key. lt automatically deacti-vates the immobilizer when the vehicle key is in-serted into the ignition lock.
The electronic immobilizer is automatically activa-ted when the vehicle key is removed from the igni-tion lock.
Changing gears
CO! Introduction
This chapter contains information on the following subjects:
Warning and indicator lamps ............. . Pedals ... Manual gearbox: selecting a gear ........ .
Dual clutch gearbox DSG® ...... .
DSG® dual clutch gearbox: selecting a gear Changing gear with llptronic ............. .
260 While driving
261 262 263
264
264
266
A WARNING (Continued)
• If the vehicle key is removed from the Igni-tion, the steering lock can activate and you will no longer be able to steer the vehicle.
CD
If the vehicle has been driven at high load for a long period, the engine could overheat when it Is switched off. In order to avoid damage to the engine, allow the engine to run In neutral for approximately two minutes before switching lt off.
m In vehicles with DSG® dual clutch gearbox, W the vehicle key can only be removed from the ignition lock if the selector lever is in position P.
m After the engine is switched off, the radiator W fan in the engine compartment may run on for some minutes, even if the ignition is switched off or the vehicle key has been removed. The radi· ator fan will switch itself off automatically. The engine can only be started using a genuine Volkswagen vehicle key with the correct code. Co-ded vehicle keys are available from a Volkswagen Commercial Vehicles dealership 36.
If a non-authorised vehicle key has been used, the display in the instrument cluster will show SAFE, or Immobilizer active!. The vehicle cannot be used if this occurs.
m The vehicle cannot be operated properly if W you do not have a genuine Volkswagen key. Driving with dual clutch gearbox DSG® 266 Fault in the DSG® dual clutch gearbox . . . . . 267
Gear-change indicator 268