service VOLVO 850 1996 User Guide

1996 Volvo 850

Deposit control gasoline

Volvo recommends the use of gasoline containing deposit control additive\
s. These additives have shown
to be efficient in keeping injectors and intake valves clean. Consistent\
use of deposit control gasolines
will help ensure good driveability and fuel economy. If you are not sure\
whether the gasoline contains
deposit control additives, check with the service station operator.

Unleaded Fuel

Each Volvo has a three-way catalytic converter and must use only unleade\
d gasoline (as specified on the
instrument panel and by a label near the filler inlet). U.S. and Canadi\
an regulations require that pumps
delivering unleaded gasoline be labelled "UNLEADED". Only these pumps ha\
ve nozzles which fit your
car's filler inlet. It is unlawful to dispense leaded fuel into a vehicl\
e labelled "unleaded gasoline only".
Leaded gasoline damages the three-way catalytic converter and the heated\
oxygen sensor system.
Repeated use of leaded gasoline will lessen the effectiveness of the emi\
ssion control system and could
result in loss of emission warranty coverage. State and local vehicle in\
spection programs will make
detection of misfueling easier, possibly resulting in emission test fail\
ure for misfueled vehicles. pg. 4:3 Fuel requirements, Refueling
Octane Rating

Volvo engines are designed for optimum performance on unleaded premium g\
asoline with an octane
rating, AKI of 91, or above. AKI (ANTI KNOCK INDEX) is an average of t\
he Research Octane
Number, RON, and the Motor Octane Number, MON, (RON + MON/ 2).
The minimum octane requirement is AKI 87 (RON 91).

Gasoline Containing Alcohol and Ethers

"Oxygenated fuels"
Some fuel suppliers sell gasoline containing "oxygenates" which are usua\
lly alcohols or ethers. In some
areas, state or local laws require that the service pump be marked indic\
ating use of alcohol or ethers.
However, there are areas in which the pumps are unmarked. If you are not\
sure whether there is alcohol
or ethers in the gasoline you buy, check with the service station operat\
or. To meet seasonal air quality
restrictions, some states require the use of "oxygenated" fuel in certai\
n areas.
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1996 Volvo 850

Some of the above mentioned items and others are checked at the standard\
Maintenance Service
intervals.

NOTE: ( D )rive or 5th gear (manual transmissions) should be used as\
often as possible to help improve
fuel economy. pg. 4:5 Starting the engine
Starting and stopping

1. Fasten the seat belt.
WARNING! Before starting, check that the seat and steering wheel are adj\
usted properly. Make sure
the brake pedal can be depressed completely. Move the seat closer if nec\
essary. Refer to section "front
seats".

2. Apply the parking brake, if not already set. The gear selector ( aut\
omatic transmission ) is locked in
the ( P )ark position ( SHIFT LOCK ).

3. Without touching the accelerator pedal , turn the ignition key to the\
starting position. Allow the starter
to operate for 5-10 seconds (turbo: 10 seconds). Release the key as so\
on as the engine starts. If the
engine fails to start, repeat step 3.
For cold starts at altitudes above 6000 ft (1800 m), depress the accel\
erator pedal halfway and turn the
key to the starting position. Release the accelerator pedal slowly when \
the engine starts.

4. To release the gear selector from the (P)ark position (automatic t\
ransmission), the ignition key must
be in position II and the brake pedal must be depressed.
See page 6:18 for instructions on manually
overriding the SHIFTLOCK system.

Do not race a cold engine immediately after starting. Oil flow may not r\
each some lubricating points fast
enough to prevent engine damage.

NOTE: (Automatic transmission only)
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1996 Volvo 850
28 Cruise control, heated rear windows, seat belt reminder light,
bulb failure warning sensor, shiftlock 10A
29 ABS 15A
30 Cigarette lighter 10A
31 ECC blower (speeds 1-3), ECC, AC-compressor 25A
32 Audio system, remote controlled central locking 10A

Location * Amperage
33 Rear window wiper/washer (wagons) 15A
34 Windshield/headlight wipers/washers, horn 25A
35 Instrument panel lights, power sun roof 10A
36 –
37 Power windows, power sun roof AUT/CB **
38 –
39 Power seat (driver's side) AUT/CB **
40 Power seat (passenger's side) AUT/CB **
* Some of the equipment/systems listed may be available on certain model\
s only.
** This is an automatic circuit breaker located in the fuse box and does\
not normally need to be
replaced.

For more detailed information concerning function and location of relays\
, fuses, etc., refer to the Volvo
Service Manuals. These can be purchased directly using the Service Liter\
ature Brochure/Order Form or
through your Volvo retailer. pg. 6:15 Installation of accessories
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1996 Volvo 850
Volvo service
pg. 8:1 Volvo Service
Service - an investment!

An investment which will pay dividends in the form of improved reliabili\
ty, durability, and resale value.

8:2 Label Information
8:3Maintenance service, Warranty
8:4Maintenance schedule
8:6Servicing
8:9Lubrication
8:10Engine oil
8:12Power steering fluid, Brake/clutch system fluid reservoir
8:13Automatic transmission fluid
8:14Drive belt, Air pump system
8:15Windshield washer nozzle, Washer fluid reservoir
8:16Coolant
8:17Engine compartment
pg. 8:2 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evi\
denced by the certification label
on the underside of the hood. For further information regarding these re\
gulations, please consult your
Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel tank cover)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery et\
c. This plate is located on panel
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1996 Volvo 850
above right headlight.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The V\
IN is also stamped on the right
hand door pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA)\
and Ministry of Transport
(CMVSS) Standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evide\
nced by the certification label on
the facing side of the driver's door. For further information regarding \
these regulations, please consult
your Volvo retailer.
7 Child safety latch label

* The Vehicle Identification Number (VIN) should always be quoted in a\
ll correspondence concerning
your vehicle with the retailer and when ordering parts.
** These decals are located on the underside of the hood.

All specifications are subject to change without notice. pg. 8:3 Maintenance service, Warranty
Maintenance service

Volvo advises you to follow the service program which is outlined in the\
"Maintenance Records
Manual". This maintenance program contains inspections and services nece\
ssary for the proper function
of your car. The maintenance services contain several checks which requi\
re special instruments and
tools and therefore must be performed by a qualified technician. To keep\
your Volvo in top condition,
specify time tested and proven Genuine Volvo Parts and Accessories.

The Federal Clean Air Act - U.S.

The Clean Air Act requires vehicle manufacturers to furnish written inst\
ructions to the ultimate
purchaser to assure the proper functioning of those components that cont\
rol emissions. The maintenance
instructions listed in the "Servicing" section of this Manual represent \
the minimum maintenance
required. These services are not covered by the warranty. You will be re\
quired to pay for labor and
material used. Refer to your Warranty booklet for further details.

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1996 Volvo 850
Maintenance services

Your Volvo has passed several major inspections before being delivered t\
o you, according to Volvo
specifications. The maintenance services outlined in this book should be\
performed as indicated. The
extended maintenance service intervals make it even more advisable to fo\
llow this program. Inspection
and service should also be performed any time a malfunction is observed \
or suspected. It is
recommended that receipts for vehicle emission services be retained in t\
he event that questions arise
concerning maintenance. See your "Maintenance Records Manual".

Applicable warranties - U.S.

In accordance with U.S. Federal Regulations, the following list of appli\
cable U.S. warranties is
provided. For Canadian specification vehicles, see your separate warrant\
y booklet.
l New Car Limited Warranty
l Parts and Accessories Limited Warranty
l Corrosion Protection Limited Warranty
l Seatbelt and Supplemental Restraint Systems Limited Warranty
l Emission Design and Defect Warranty
l Emission Performance Warranty

These are the Federal warranties; other warranties are provided as requi\
red by state law. Refer to your
separate Warranty booklet for detailed information concerning each of th\
e warranties.
pg. 8:4 Servicing
Maintenance schedule

A = Adjust (Correct if necessary) I = Inspect (Correct or Replace if \
necessary)
R = Replace L = Lubricate
Maintenance Operation thousand
miles (thousand km) 5
3
(8) 10
(16) 15 3
(25) 20
(32) 25 3
(40) 30
(48) 35 3
(56) 40
(64) 45 3
(72) 50
(80) 55 3
(88) 60
2
(96)
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1996 Volvo 850
EMISSION SYSTEM
MAINTENANCE



Engine oil and filter
1 R
3 R R 3 R R 3 R R 3 R R 3 R R 3 R
Engine drive belt accessory belt) R
Air cleaner filter R R
Spark plugs R R
Automatic transmission fluid

I
I I I I I
Timing belt - B 5254 S, B 5234 T
4


1) See section "Engine oil" for detailed information.

NOTE: The oil should be changed at these intervals or after 750 hours of\
driving or after 12 months
which ever occurs first. See "Service Reminder indicator",
page 1:5.

2) For services beyond 60,000 miles (96,000 km), consult your "Mainte\
nance records booklet".
3) These intervals may apply, depending on actual driving conditions (\
see page 8:11 for details)
4) For proper functioning of the vehicle and its emission control syste\
m, Volvo recommends that the
timing belt be replaced every 70,000 (112,000 km).
pg. 8:5 Servicing (cont.)
Maintenance schedule

A = Adjust (Correct if necessary) I = Inspect (Correct or Replace if \
necessary)
R = Replace L = Lubricate
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1996 Volvo 850
No. Lubrication point lubricant No. Lubrication point lubricant
1 Hood lock and latch Oil 6 Window winder (on
inside of door) Oil, grease, low
temperature grease
2 Door stop and hinges Oil 7 Front seat slide rail
and latch Oil
3 Sun roof wind
deflector Oil
Low temperature
grease
8
Door locks Volvo teflon lock
spray
4 Door lock catch plate Oil
5 Trunk/tailgate lid lock Low temperature
grease
To avoid rattles and unnecessary wear, the body should be lubricated at \
regular service intervals. This
should be done by an authorized Volvo retailer.
pg. 8:10 Engine oil
Checking the oil level

The oil level should be checked every time the car is refuelled. This is\
especially important during the
engine break-in period (up to the first service).
CAUTION : Not checking the oil level regularly can result in serious eng\
ine damage if the oil
becomes too low.
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1996 Volvo 850



American Petroleum Institute (API) labels. These labels certify the oi\
l conforms to the
applicable standards and specifications of the API.
pg. 8:12 Power steering fluid, Brake/clutch fluid reservoir

Power steering fluid

The dipstick has marks for checking hot and cold oil. The oil level when\
the engine is cold must never
be higher than the COLD mark. After the engine has reached normal operat\
ing temperature, the level
may not be higher than the HOT mark. Top up when the level is at the ADD\
mark.
Check the level at every service.

Fluid type: ATF
Replace: no fluid change required.

Brake and clutch systems

The brake and clutch systems share the same fluid reservoir. The fluid l\
evel should be between the MIN
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1996 Volvo 850
Specifications
pg. 9:1 Specifications
Specifications

This chapter contains facts and figures pertaining to the technical spec\
ifications of your car.

9:2 Oil/Fluids specifications
9:3Engine specifications
9:4Cooling/fuel distributor ignition systems
9:4Front/rear suspensions
9:5Transmission, Capacities, Vehicle
loading
9:6
Electrical system/bulbs
9:7Dimensions and weights
9:8Service manuals, Road assistance
pg. 9:2 Oil/Fluids Specifications
Oil quality

Meeting API specification SG, SG/CD, SH or Energy Conserving (EC) II \
For best fuel economy and engine protection, consult with your authorize\
d Volvo retailer for
recommended oils. Oil with a different quality rating may not provide ad\
equate engine protection.
Synthetic oils complying with oil quality requirements are recommended. \
Volvo recommends the use of
fuel economy improving oils. Look for the API label.
Synthetic oils complying with oil quality requirements are recommended f\
or: Driving in areas of
sustained temperature extremes (hot or cold), when towing a trailer ov\
er long distances or for prolonged
driving in mountainous areas.
Extra oil additives must not be used unless advised by an authorized Vol\
vo retailer.

Viscosity (stable ambient temperatures):
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