power steering VOLVO 850 1996 Owners Manual

1996 Volvo 850
pg. 4:12 Emergency towing (pulling of vehicles)

Front eyelet Rear eyelet

Precautionary steps to observe when car is in tow

l Steering must be unlocked.
l Please check with state and local authorities before attempting this typ\
e of towing, as vehicles being
towed are subject to regulations regarding maximum towing speed, length \
and type of towing device,
lighting, etc.
l Remember that power brake and power steering assists will not be availab\
le when engine is
inoperative. Brake pedal pressure required is 3 - 4 times above normal a\
nd greater steering effort must
be exerted.
Automatic transmissions only:
l Gear selector in position N. Check transmission oil level (see section \
titled "Transmission oil").
l Maximum speed: 20 mph (30 km/h).
l Maximum distance with front wheels on ground: 20 miles (30 km).
l If the battery is dead, it is not possible to release the gear selector \
by pressing the brake pedal. Release
the gear selector manually, by pressing the OVERRIDE button near the bas\
e of the gear selector.

CAUTION: The towing eyelets must not be used for pulling another vehicle\
out of a ditch or any
similar purpose involving severe strain.
Do not attempt to start the car by pushing or pulling it as damage to th\
e three-way catalytic converter
can result.
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1996 Volvo 850
Volvo service
pg. 8:1 Volvo Service
Service - an investment!

An investment which will pay dividends in the form of improved reliabili\
ty, durability, and resale value.

8:2 Label Information
8:3Maintenance service, Warranty
8:4Maintenance schedule
8:6Servicing
8:9Lubrication
8:10Engine oil
8:12Power steering fluid, Brake/clutch system fluid reservoir
8:13Automatic transmission fluid
8:14Drive belt, Air pump system
8:15Windshield washer nozzle, Washer fluid reservoir
8:16Coolant
8:17Engine compartment
pg. 8:2 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evi\
denced by the certification label
on the underside of the hood. For further information regarding these re\
gulations, please consult your
Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel tank cover)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery et\
c. This plate is located on panel
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1996 Volvo 850
Maintenance Operation thousand miles
(thousand km) 10
(16) 20
(32) 30
(48) 40
(64) 50
(80) 60
(96)
ENGINE SYSTEM MAINTENANCE
ENGINE
Fuel (Line) Filter¹
PCV Nipple (orifice)/hoses,clean I
Battery I I I I I I
BRAKES
Inspect brakes, replace components as necessary I I I I I I
Brake Fluid²
STEERING/SUSPENSION
Rotate tires/check wear (align front end if
needed.) I
I I I I I
Check power steering fluid level. I I I I I I
Grease front link arm stops L L L L L L
BODY
Power antenna (clean) I I I I I I
Trunk/hood, hinges and latches L L L L L L
1) Replace at 100,000 miles (160,000 km)
2) Brake fluid should be changed at owner request every second year (o\
nce a year if the car is driven in
mountainous areas or in areas with high humidity).

The following items should be checked weekly by the driver (it takes on\
ly a few minutes).
Engine oil level Horns
Brake fluid level Windshield wipers
Radiator coolant level Tire pressure (all five tires)
Operation of all lights Level of windshield washer fluid

The following should also be carried out at regular intervals:
Washing
Polishing
Cleaning
Rust protection
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1996 Volvo 850



American Petroleum Institute (API) labels. These labels certify the oi\
l conforms to the
applicable standards and specifications of the API.
pg. 8:12 Power steering fluid, Brake/clutch fluid reservoir

Power steering fluid

The dipstick has marks for checking hot and cold oil. The oil level when\
the engine is cold must never
be higher than the COLD mark. After the engine has reached normal operat\
ing temperature, the level
may not be higher than the HOT mark. Top up when the level is at the ADD\
mark.
Check the level at every service.

Fluid type: ATF
Replace: no fluid change required.

Brake and clutch systems

The brake and clutch systems share the same fluid reservoir. The fluid l\
evel should be between the MIN
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1996 Volvo 850
WARNING! Oil spilled on a hot exhaust pipe constitutes a fire
risk.
pg. 8:14 Drive belt, Air pump system

A - crankshaft, B - A/C compressor,
C - generator, D - power steering pump

Belt check

Check the belt regularly to make sure it is in good condition and is cle\
an. A worn or dirty belt can cause
poor cooling and low generator output as well as impair the operation of\
the power steering and the air
conditioning unit.

NOTE : The belt on the 850 is equipped with a self-tensioning mechanism \
and requires no adjustment
between changes.
WARNING! The engine must not be running when this check is
performed.

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1996 Volvo 850
CAUTION: The cooling system must always be kept filled to correct level.\
If it is not kept filled, there
can be high local temperatures in the engine which could result in damag\
e. Different types of anti-
freeze/coolant may not be mixed.
pg. 8:17 Engine compartment
Engine compartment 850
(engine B 5254 S / B 5252 S)


1 Expansion tank, coolant
2 Engine designation plate
3 Oil filler cap, engine
4 Clutch/brake system fluid reservoir
5 Fuse box
6 Washer fluid reservoir
7 Power steering fluid reservoir
8 Dipstick - engine oil
9 Dipstick - automatic transmission
10 Air cleaner
11 Battery
12 Data plate
WARNING! The cooling fan may start or continue to operate (for up to 6 \
minutes) after the engine has
been switched off.
pg. 8:18 Engine compartment (cont.)
Engine compartment 850 Turbo
(engine B 5234 T)
1 Expansion tank, coolant
2 Engine designation plate
3 Oil filler cap, engine
4 Clutch/brake system fluid reservoir
5 Fuse box
6 Washer fluid reservoir
7 Power steering fluid reservoir
8 Dipstick - engine oil
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1996 Volvo 850

Engine oil Quality: Meeting API specification SG
or SH Capacity (incl. filter): 850 (5-
cyl. engine) 5.6 US qts./5.3
liters (certain models: 6.1 US
qts./5.8 liters)
850 Turbo - 5.6 US qts. (5.3
liters)*
Automatic transmission
fluid Quality: ATF Dexron IIE/ III and
Mercon Capacity: 8 US qts. (7.6 liters)
Manual transmission fluid Quality: Volvo synthetic gearbox oil
1161423 Capacity: 2.2 US qts (2.1
liters)
Power steering fluid Quality: ATF Capacity: 0.85 US qts. (0.8
liters)
Brake fluid Quality: DOT 4+ Capacity: 0.64 US qts. (0.6
liters)

All specifications are subject to change without notice.

* Add 0.95 qts. (0.9 liters) if the oil cooler has been drained Capaci\
ty: 8 US qts (7.6 liters)
pg. 9:3 Specifications
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1996 Volvo 850
Turbo: Champion RC7GYC (or equivalent)
Spark plug gap 0.028" (0.7 mm)
Tightening torque 18.4 ft. lbs. +/- 3.7 ft. lbs. (25 Nm +/- 5 Nm)

Front suspension

Spring strut suspension with integrated shock absorbers and control arm \
linked to the support frame.
Power-assisted rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, c\
oolant, and spare wheel.

Toe-in measured on the wheel rims: 2.4 mm +/- 0.7 mm
Toe-in measured on tire sides: 2.9 +/- 0.9 mm

Rear Suspension

Delta-link individual rear-wheel suspension with longitudinal support ar\
ms, double link arms and track
rods.

Toe-in measured on the tire sides: 4° +/- 10°

All specifications are subject to change without notice. pg. 9:5 Specifications (cont.)
Power transmission

Manual transmission: M 56 H
Single-disc dry plate clutch. All-synchromesh on all gears including rev\
erse; integrated final drive.
Operation via a floor mounted gear lever.

Final drive ratio 4.00:1
Reduction ratios
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1996 Volvo 850
1st gear 3.07:1
2nd gear 1.77:1
3rd gear 1.19:1
4th gear 0.87:1
5th gear 0.70:1
Reverse 2.99:1

Automatic transmission: AW 50-42 LE
4-speed automatic electronically controlled gearbox comprising a hydraul\
ic torque converter with a lock-
up function; planetary gear, integrated final drive.
Operation via a floor mounted gear selector lever. Drive shafts with sym\
metrical joint location.

Final drive ratio 2.74:1 (Turbo: 2.54:1)
Reduction ratios
1st gear 3.61:1
2nd gear 2.06:1
3rd gear 1.37:1
4th gear 0.98:1
Reverse 3.95:1

Capacities

Fuel tank 19.3 US gals (73 liters)
Cooling System 7.4 US qts. (7.0 liters)
Engine oil (incl. filter) 5.6 US qts. (5.3 liters)*
Automatic transmission 2 US gals (7.6 liters)
Manual transmission 2.2 US qts. (2.1 liters)
Power steering fluid 0.8 US qts. (0.8 liter)
Washer fluid reservoir 3.2 US qts. (3.0 liters)
Brake/clutch system 0.6 US qts (0.6 liters)

* Certain models: 6.1 US qts. (5.8 liters)
Turbo: Add 0.95 US qt. (0.9 liters) if the oil cooler has been drained\
.

Vehicle Loading

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1996 Volvo 850
850 (sedan) 2240 lbs (1016 kg) 1020 kg
850 (wagon) 2240 lbs (1016 kg) 1020 kg
850 Turbo (sedan) 2290 lbs (1039 kg) 1040 kg
850 Turbo (wagon) 2290 lbs (1039 kg) 1040 kg

Permissible axle weight, rear
850 (sedan) 1980 lbs (898 kg) 900 kg
850 (wagon) 2220 lbs (1007 kg) 1010 kg
850 Turbo (sedan) 1980 lbs (898 kg) 900 kg
850 Turbo (wagon) 2220 lbs (1007 kg) 1010 kg

Max. roof load ** 220 lbs (100 kg) 100 kg

Max. trailer weight
(w/o brakes) 1100 lbs (500 kg) 500 kg
(with brakes)
2" ball 3300 lbs (1500 kg) 1500 kg
1 7/8" ball 2000 lbs (908 kg) 900 kg

Max. tongue weight *** 165 lbs (75 kg) 75 kg

* The max permissible axle loads or the gross vehicle weight must not be\
exceeded.
** For permanent roof racks, check the manufacturer's weight specificati\
ons.
*** See also section "Trailer towing"

All specifications are subject to change without notice. pg. 9:8 Service manuals, Road assistance
Service Manuals for your Volvo are available for purchase. These are the\
same manuals used by
competent Volvo technicians.

Major sections within the Service Manual System include: 0- General Info\
rmation; 1- Lubrication and
Service; 2- Engine; 3- Electrical System; 4- Power Transmission; 5- Brak\
es; 6- Suspension and Steering;
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