VOLVO S40 2011 Owner´s Manual

09 Maintenance and servicing
Fluids09

221 Washer fluid
G026425
Washer fluid reservoir
The washer fluid reservoir is located in the
engine compartment and holds approximately
4.2 US qts (4 liters). During cold weather, the
reservoir should be filled with windshield
washer solvent containing antifreeze.
Coolant
G020334
Coolant reservoir
Normally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
CAUTION
•If necessary, top up the cooling system
with Volvo Genuine Coolant/Antifreeze
only (a 50/50 mix of water and anti-
freeze).
•Different types of antifreeze/coolant
may not be mixed.
•If the cooling system is drained, it
should be flushed with clean water or
premixed anti-freeze before it is refilled
with the correct mixture of water/anti-
freeze.
•The cooling system must always be
kept filled to the correct level, and the
level must be between the MIN and
MAX marks. If it is not kept filled, there
can be high local temperatures in the
engine which could result in damage.
Check coolant regularly!
•Do not top up with water only. This
reduces the rust-protective and anti-
freeze qualities of the coolant and has a
lower boiling point. It can also cause
damage to the cooling system if it
should freeze.
•Do not use chlorinated tap water in the
vehicle's cooling system.

09 Maintenance and servicing
Fluids 09
222
WARNING
Never remove the radiator cap while the
engine is warm. Wait until the vehicle cools.
If it is necessary to top off the coolant when
the engine is warm, unscrew the expansion
tank cap slowly so that the overpressure
dissipates.
Brake fluid
G020333
Brake fluid reservoir
The brake fluid should always be between the
MIN and MAX marks on the side of the reser-
voir. Check, without removing the cap, that
there is sufficient fluid in the reservoir.Fluid type: DOT 4+ boiling point >536 °F
(>280 °C), P/N 9437433
Replace: The fluid should be replaced accord-
ing to the intervals specified in the Warranty
and Service Records Information booklet.
When driving under extremely hard conditions
(mountain driving, etc), it may be necessary to
replace the fluid more often. Consult your
Volvo retailer. Always entrust brake fluid
changing to a trained and qualified Volvo serv-
ice technician.
WARNING
•If the fluid level is below the MIN mark
in the reservoir or if a brake-related
message is shown in the information
display: DO NOT DRIVE. Have the car
towed to a trained and qualified Volvo
service technician and have the brake
system inspected.
•Dot 4+ should never be mixed with any
other type of brake fluid.
Power steering fluid
The fluid level is checked at each service inter-
val.
Fluid type: Volvo power steering fluid or equiv-
alent.
Replace: No fluid change required.
WARNING
If a problem should occur in the power
steering system or if the vehicle has no elec-
trical current and must be towed, it is still
possible to steer the vehicle. However, keep
in mind that greater effort will be required to
turn the steering wheel.

09 Maintenance and servicing
Wiper blades09
223 Replacing windshield wiper blades
G020330
1. Fold out the wiper arm.
2. Press the button on the wiper blade attach-
ment and pull straight out (1), parallel with
the wiper arm.
3. Press a new wiper blade (2) until it clicks
into place.
4. Ensure the blade is securely attached (3).
5. Fold in the wiper arm.
The wiper blades are different lengths. The
blade on the driver's side is longer than the one
on the passenger's side.
G020329
Keeping the windshield wiper blades clean
helps improve visibility and prolongs the serv-
ice life of the wiper blades. See page 206 for
washing instructions.

09 Maintenance and servicing
Battery 09
224
Battery maintenance
Driving habits and conditions, climate, the
number of starts, etc., all affect the service life
and function of the battery. In order for your
battery to perform satisfactorily, keep the fol-
lowing in mind:
Check the fluid level in each cell in the battery
every 24 months or every 15,000
1 miles
(24,000 km), whichever is sooner.
•Use a screw driver to open the caps or
cover and a flashlight to inspect the level.
•If necessary, add distilled water. The level
should never be above the indicator.
•The fluid level should be checked if the
battery has been recharged.
•After inspection, be sure the cap over each
battery cell or the cover is securely in
place.
•Check that the battery cables are correctly
connected and properly tightened.
•Never disconnect the battery when the
engine is running, or when the key is in the
ignition. This could damage the vehicle's
electrical system.
•The battery should be disconnected from
the vehicle when a battery charger is used
directly on the battery.
•To help keep the battery in good condition,
the vehicle should be driven for at least 15
minutes a week or connected to a charger
with an automatic charging function.
•If the battery is fully discharged a number
of times, this may shorten its service life.
Keeping the battery fully charged helps
prolong its service life.
•The service life of a battery is affected by
factors such as driving conditions and cli-
mate. Extreme cold may also further
decrease the battery’s starting capacity.
•Because the battery’s starting capacity
decreases with time, it may be necessary
to recharge it if the vehicle is not driven for
an extended period of time or if the vehicle
is usually only driven short distances.
•
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
Battery symbols
Wear protection goggles
See owner's manual for
details
Keep away from children
Corrosive
1More frequently in warm climates.

09 Maintenance and servicing
Battery09
225
No smoking, no open flames,
no sparks
Explosion
Battery replacement
Removing the battery1. Switch off the ignition and remove the key.
2. Wait at least 5 minutes after switching off
the ignition before disconnecting the bat-
tery so that all information in the vehicle's
electrical system can be stored in the con-
trol modules.
3. Remove the cover over the battery.
4. Disconnect the battery negative (ground)
cable.
5. Disconnect the positive cable.
6. Remove the front side of the battery box
with a screwdriver.7. Release the clamp holding the battery.
8. Lift out the battery.
Installing a new battery1. Put the battery in place in the engine com-
partment.
2. Install the battery's retaining clamp.
3. Reinstall the front side of the battery box.
4. Connect the positive cable.
5. Connect the ground cable.
6. Reinstall the cover over the battery.
NOTE
Used batteries should be properly disposed
of at a recycling station or similar facility, or
taken to your Volvo retailer.
WARNING
•Never expose the battery to open flame
or electric spark.
•Do not smoke near the battery.
•Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.

09 Maintenance and servicing
Replacing bulbs 09
226
Introduction
Before replacing bulbs in your vehicle, please
keep the following points in mind:
NOTE
Never touch the glass of bulbs with your fin-
gers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.
The optional Active Bending Light bulbs
contain trace amounts of mercury. These
bulbs should always be disposed of by a
trained and qualified Volvo service techni-
cian.
Certain bulbs should only be replaced by a
trained and qualified Volvo service techni-
cian:
•Courtesylighting
•Reading lights
•Glove compartment lights
•Turn signals and courtesy lights in the
side door mirrors
•Brake lights
•Active Bending Lights, Brake lights
Removing the headlight housing
WARNING
•The engine should not be running when
changing bulbs.
•If the engine has been running just prior
to replacing bulbs in the headlight hous-
ing, please keep in mind that compo-
nents in the engine compartment will be
hot.
G019599
The entire headlight housing must be lifted out
when replacing the high/low beam, parkinglight, turn signal, and side marker bulbs. To lift
out the housing:
1. Remove the key from the ignition and turn
the headlight switch to position
.
2. Open the hood.
3. Pull up the headlight housing's retaining
pin.
4. Pull out the headlight housing.
G019600
5. Disconnect the wiring connector by press-
ing down the clip with your thumb while at
the same time pulling the connector with
your other hand.

09 Maintenance and servicing
Replacing bulbs09

* Option/accessory, for more information, see Introduction.227
6. Lift out the headlight housing and place it
on a soft surface to avoid scratching the
lens.
CAUTION
When disconnecting the connector, pull on
the connector itself and not on the wiring.
After the defective bulb has been replaced,
reinsert the housing in the reverse order. Check
that the retaining pin is correctly inserted.
WARNING
Active Bending Lights* – due to the high
voltage used by these headlights, these
bulbs should only be replaced by a trained
and qualified Volvo service technician.
Low beam bulb
G019131
Cover with retaining clamps
1. Open the hood and remove the headlight
housing (see page 226 for instructions).
2. Release the retaining clamps on the cover
and remove it.
3. Release the bulb's retaining spring holding
the bulb in place by pressing it inward and
downward.
4. Pull out the bulb.
G019133
Low beam bulb
Installing a new bulb1. Insert the new bulb. It can only be installed
in one position.
2. Press the retaining spring inward and
upward and slightly to the right until it
snaps into place.
3. Press the wiring connector onto the bulb.
4. Put the plastic cover in place.
5. Press the retaining clamps back into place.
6. Reinstall the headlight housing (see
page 226).

09 Maintenance and servicing
Replacing bulbs 09
228* Option/accessory, for more information, see Introduction.
High beam bulb (halogen)
G019136
Halogen high beam bulb
1. Open the hood.
2. Remove the headlight housing (see
page 226).
3. Remove the cover on the upper side of the
headlight housing by turning it counter-
clockwise.
NOTE
The halogen high beam bulb has a different
socket on vehicles equipped with the
optional Active Bending Lights. On these
models, pull the bulb straight out.
WARNING
Active Bending Lights* – due to the high
voltage used by these headlights, the Active
Bending Light bulbs should only be
replaced by a trained and qualified Volvo
service technician.
4. Driver's side headlight: Turn the bulb
holder counterclockwise.
Passenger's side headlight: Turn the bulb
holder clockwise.
5. Pull out the bulb holder and replace the
bulb.
6. Reinstall the bulb holder. It can only be
installed in one position.
7. Reinstall the cover on the upper side of the
headlight housing by turning it clockwise.
8. Reinstall the headlight housing (see
page 226).
Parking light bulb
G019145
1. Open the hood.
2. Remove the headlight housing, see
page 226.
3. Remove the cover on the upper side of the
headlight housing by turning it counter-
clockwise.
4. Pull out the bulb holder.
5. Replace the bulb.
6. Press the bulb holder back into position. It
will click into place.
7. Reinstall the cover on the upper side of the
headlight housing by turning it clockwise.

09 Maintenance and servicing
Replacing bulbs09

* Option/accessory, for more information, see Introduction.229
8. Reinstall the headlight housing.
NOTE
Vehicles equipped with the optional Active
Bending Lights (headlights) have LED park-
ing lights that cannot be replaced.
Turn signal
G019150
1. Open the hood.
2. Remove the headlight housing, see
page 226.
3. Turn the bulb holder counterclockwise and
remove it.4. Remove the bulb from the holder by press-
ing it in and twisting it counterclockwise.
5. Insert a new bulb and reinstall the bulb
holder in the headlight housing.
6. Reinstall the headlight housing.
Side marker light
G018050
1. Open the hood.
2. Remove the headlight housing, see
page 226.
3. Turn the bulb holder counterclockwise,
pull it out, and replace the bulb.
4. Reinstall the bulb holder. It can only be
installed in one position.5. Reinstall the headlight housing.
Front fog lights*
G017609
1. Switch off all lights and turn the key to
position 0.
2. Remove the panel around the fog light
housing by inserting a screw driver as
shown in the illustration and pressing the
panel outward to release the retaining clip.
3. Grasp the edge of the panel and pull it
straight out.
4. Unscrew the screw in the fog light housing
and remove it.

09 Maintenance and servicing
Replacing bulbs 09
230
5. Turn the bulb counterclockwise and
remove it.
6. Insert a new bulb by turning it clockwise
(the profile on the bulb holder will corre-
spond with the profile in the base of the
bulb).
7.
Reinsert the bulb holder. The mark TOP
should be upward.
Removing the taillight bulb holder
G020916
All bulbs in the taillight cluster can be replaced
from the trunk. To access the bulb holders:
1. Switch off all lights and turn the key to
position 0.
2. Remove the covers in the left/right panels
to access the bulb holders.
3. Disconnect the wiring connector from the
affected bulb holder.
4. Press the catches together and pull out the
bulb holder.
5. Replace the defective bulb.
6. Press the bulb holder into place and rein-
stall the cover.Location of taillight bulbs
G018055
Location of taillight bulbs
Brake light (LED)1
Taillight
Parking light
Fog light
Turn signal
Back-up light
1The wiring to the LED brake lights is permanently connected to the bulb holder. It should not be removed.