check engine VOLVO S60 2004 Owner's Manual

The ignition should be switched off when:
Conducting engine tests.
Replacing parts in the ignition system, such as spark plugs, ignition coil, distributor, ignition cables, etc.
WARNING!
Never try to repair any part of the SRS or SIPS bag systems yourself. Any interference in the system could cause
malfunction and serious injury. Any work should only be performed by an authorized Volvo workshop.
pg. 123 Maintenance and service
Belt check
Check the belt regularly to make sure it is in good condition and is clean. A worn or dirty belt can cause poor cooling
and low alternator output as well as impair the operation of the power steering and the air conditioning unit.
NOTE: The drive belt is equipped with a self -tensioning mechanism and requires no adjustment between changes!
WARNING!
The engine must not be running when this check is performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level
regularly. The level should be between the "MAX" and "MIN" marks on the expansion tank. The check should be
made with particular thoroughness when the engine is new or when the cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Frequent removal may prevent coolant circulation
between the engine and the expansion tank during engine warm up and cooling.
Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has
a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze).
CAUTION:
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the car cools.
pg. 124 Maintenance and service
Hood and engine compartment
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Opening the hood
Pull the lever located under the left side of the dash to release the hood lock.
Lift the hood slightly.
Press up the release control located under the front edge of the hood (at the center) and lift.
WARNING!
Check that the hood locks properly when closed!
Engine compartment
1. Expansion tank - coolant
2. Power steering fluid reservoir
3. Washer fluid reservoir
4. Dipstick - engine oil
5. Radiator
6. Cooling fan
7. Oil filler cap - engine
8. Clutch/brake fluid reservoir
9. Relay/fuse box
10. Air cleaner
11. Battery (in trunk)
12. Data plate
WARNING!
The cooling fan (6) may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
pg. 125 Maintenance and service
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The API Service Symbol "donut" is divided into three parts:
The top half describes the oil's performance level.
The center identifies the oil's viscosity.
The bottom half tells whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
pg. 126 Maintenance and service
Oils and fluids (Contd)
Checking the oil level
The oil level should be checked every time the car is refueled. This is especially important during the period up
to the first service.
CAUTION:
Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
Park the car on a level surface and wait for at least 5 minutes after the engine has been switched off. Be sure the oil
level is maintained between the upper and lower marks on the dipstick. Low oil level can cause internal damage to the
engine and overfilling can result in high oil consumption. The distance between the dipstick marks represents approx.
1.6 US qt (1.5 liter). The oil should preferably be checked when cold, before the engine has been started.
NOTE: The engine must be stopped when checking the oil.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces.
Adding oil (topping up)
Add oil of the same kind as already used.
Capacity (including filter): Normally-aspirated 5-cylinder engine - 5.8 US qts (5.5 liters). Turbo 5-cylinder engine -
6.1 US qts (5.8 liters).
The oil filter should be replaced at every oil change.
R-models
R-models are equipped with an oil level warning system. If the engine oil level becomes too low, the warning light in
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the instrument panel will come on and a warning will be displayed in the text window.
If the yellow warning light in the instrument panel comes on and the text OIL LEVEL LOW/ FILL OIL is displayed,
stop safely as soon as possible and add 1 qt (1 liter) of oil. Check the oil level with the dipstick before restarting the
engine.
If the red warning light in the instrument panel comes on and the text OIL LEVEL LOW/STOP SAFELY-->STOP
ENGINE-->SEE MANUAL is displayed, stop safely as soon as possible and add oil (not more than 1.6 qts (1.5 liters).
Check the oil level with the dipstick before restarting the engine. If no oil level is visible on the dipstick, do not start
the engine. Have the car towed to an authorized Volvo workshop.
pg. 127 Maintenance and service
Washer fluid reservoir
Washer fluid reservoir
The washer fluid reservoir is located in the engine compartment and holds approx. 4.7 US qts. (4.5 liters).
During cold weather, the reservoir should be filled with windshield washer solvent containing antifreeze.
Coolant reservoir
Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has
a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze).
CAUTION:
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The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
Check coolant regularly!
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the car cools.
If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
overpressure dissipates.
pg. 128 Maintenance and service
Oils and fluids (Contd)
Clutch and brake fluid reservoir
The clutch and brake fluid should always be above the MIN mark on the side of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point > 536° F (280° C), P/N 9437433
Replace: Every second year or 30,000 miles (48,000 km). The fluid should be replaced once a year or every 15,000
miles (24,000 km) when driving under extremely hard conditions (mountain driving, etc.)
Always entrust brake fluid changing to an authorized Volvo retailer.
Power steering fluid reservoir
The fluid level should always be between the MIN and MAX marks.
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AWD90
B
Back up light137
Backrest63
Bass160
Battery122 , 130 , 154
Battery - replacing131
Belt check123
Blower (fan)47, 51
Booster cushion16
Brake circuit92
Brake fluid128
Brake light137
Brake system23 , 92
Bulbs133 , 153
C
Capacities149
Carbon Monoxide - Important Warning79
Cargo compartment63
Cassette player167
Catalytic converter151
CD player169 , 171
Ceiling lighting139
Center console - storage compartments61
Central locking system - remote control69
Changing121
Changing coolant121
Changing oil and oil filter123
Changing wheels110
Check Engine warning light25
Child restraint anchorages18
Child safety16
Child safety locks74
Child seat (Isofix fasteners)17
Cigarette lighter37
Climate control systems -general information44
Clock22
Coat hanger62
Coin compartment61
Cold weather precautions104
Coolant127
Coolant - changing123, 127
Coolant - checking level of123
Cooling system150
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Courtesy light58
Cruise control36
Cup holder61
Cup holder in rear seat61
Current fuel consumption35
D
Defroster47
Dimension designation (tires)108
Direction indicator137
Direction indicators32
Dolby Surround Pro Logic172
Door mirror defroster34
Door mirrors27
Driving economically83
DSTC28
Dual - threshold airbags5
E
ECC46
Economical driving83
Electric socket28 , 37
Electrical system154
Electrically operated moonroof41
Electrically operated windows38
Engine - starting81
Engine compartment124
Engine oil125
Engine oil - checking126
Engine oil, capacity149
Engine specifications155
Environmentiii
F
Federal Clean Air Act120
FIX NEXT SERVICE26
Floor mats59
Fog lamp25 , 137
Front seat - backrest55
Front seats54
Front seats - heated34
Front seats - manual adjustment54
Front seats - power56
Front suspension152
Fuelii , 78
Fuel filler capii , 80
Fuel filler doorii , 80
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The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See page
127.
2 Power steering- When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 128.
3 Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 123.
4 Engine oil level should be between the dipstick marks. The distance between the marks represents approx. 1.6 US qts
(1.5 liters). See page 126.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 128.
Fuel octane rating, see page 78.
Tire pressure, see label located on the inside of the fuel tank cover.
* Engine oil should be check each time the car is refueled.
BulbsPower Socket US no.
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