brake VOLVO S60 2005 Owner's Manual
[x] Cancel search | Manufacturer: VOLVO, Model Year: 2005, Model line: S60, Model: VOLVO S60 2005Pages: 120, PDF Size: 2.27 MB
Page 77 of 120

pg. 127 Wheels and tires
Attaching the jack
Position the jack correctly on the bar in the attachment (see illustration above) and crank while simultaneously
guiding the base of the jack to the ground. The base of the jack must be flat on a level, firm, non-slippery surface.
Before raising the car, check that the jack is still correctly positioned in the attachment.
Raise the vehicle until the wheel to be changed is lifted off the ground.
Unscrew the wheel bolts completely and carefully remove the wheel so as not to damage the threads on the studs.
NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reinstall wheels in the same location and
position as before removal. To lessen the chance of imbalance, each wheel hub is equipped with a guide stud to ensure
that a removed wheel can be reinstalled in its original position (as when changing over to winter tires/wheels).
Installing the wheel
Clean the contact surfaces on the wheel and hub.
Lift the wheel and place it on the hub.
Install the wheel bolts and tighten hand -tight. Using the lug wrench, tighten crosswise until all bolts are snug.
Lower the vehicle to the ground and alternately tighten the bolts crosswise to 102 ft. lbs. (140 Nm).
Install the wheel cap (where applicable).
WARNING!
The jack must correctly engage the bar in the jack attachment. The car's weight must not rest on the jack attachment.
See illustration "Attaching the jack" above.
Be sure the jack is on a firm, level, non-slippery surface.
Never allow any part of your body to be extended under a car supported by a jack. Use the jack intended for the car
when replacing a wheel. For any other job, use stands to support the side of the car being worked on.
Apply the parking brake and put the gear selector in the ( P)ark position (or reverse on manual transmissions).
Block the wheels standing on the ground, use rigid wooden blocks or large stones. The jack should be kept well-
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Page 80 of 120

clean water.
Bumpers: Wash the bumpers with the same cleaning agent used on the rest of the car. Never clean the bumpers with
gasoline or paint thinner. Difficult spots can be removed with denatured alcohol. To avoid scratches, do not dry the
bumpers with paper.
NOTE: When washing the car, remember to remove dirt from the drain holes in the doors and sills.
WARNING!
When the car is driven immediately after being washed, apply the brakes several times in order to remove any
moisture from the brake linings.
Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk.
Automatic washing - simple and quick
We do NOT recommend washing your car in an automatic wash during the first six months (because the paint will
not have hardened sufficiently).
An automatic wash is a simple and quick way to clean your car, but it is worth remembering that it may not be as
thorough as when you yourself go over the car with sponge and water. Keeping
pg. 131 Car care
the underbody clean is most important, especially in the winter. Some automatic washers do not have facilities for
washing the underbody.
Before driving into an automatic car wash, make sure that side view mirrors, auxiliary lamps, etc, are secure, and
that any antenna(s) are retracted or removed. Otherwise there is risk of the machine dislodging them.
Polishing and Waxing
Normally, polishing is not required during the first year after delivery, however, waxing may be beneficial.
Before applying polish or wax the car must be washed and dried. Tar spots can be removed with kerosene or tar
remover. Difficult spots may require a fine rubbing compound.
After polishing use liquid or paste wax.
Several commercially available products contain both polish and wax.
Waxing alone does not substitute for polishing a dull surface.
A wide range of polymer-based car waxes can be purchased today. These waxes are easy to use and produce a
long-lasting, high-gloss finish that protects the bodywork against oxidation, road dirt and fading.
Do not polish or wax your car in direct sunlight (the surface of the car should not be warmer than 113° F (45° C).
CAUTION:
Volvo does not recommend the use of longlife or durable paint protection coatings, some of which may claim to
prevent pitting, fading, oxidation, etc. These coatings have not been tested by Volvo for compatibility with your
vehicle's clear coat. Some of them may cause the clear coat to soften, crack, or cloud. Damage caused by application
of paint protection coatings may not be covered under your vehicle's paint warranty.
Mirrors with the water repellent glass coating (option)
Do not apply wax, degreasing agents, etc to this glass. This could damage the coating.
Clean the glass surface with care to avoid scratching.
Use only suitable plastic scrapers to remove ice or snow from the windows.
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Page 88 of 120

Opening the hood
Pull the lever located under the left side of the dash to release the hood lock.
Lift the hood slightly.
Press up the release control located under the front edge of the hood (at the center) and lift.
WARNING!
Check that the hood locks properly when closed!
Engine compartment
1. Expansion tank - coolant
2. Power steering fluid reservoir
3. Washer fluid reservoir
4. Dipstick - engine oil
5. Radiator
6. Cooling fan
7. Oil filler cap - engine
8. Clutch/brake fluid reservoir
9. Relay/fuse box
10. Air cleaner
11. Battery (in trunk)
12. Data plate
WARNING!
The cooling fan (6) may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
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CAUTION:
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
Check coolant regularly!
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the car cools.
If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
overpressure dissipates.
pg. 144 Maintenance and service
Oils and fluids (Contd)
Clutch and brake fluid reservoir
The clutch and brake fluid should always be above the MIN mark on the side of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point > 536° F (280° C), P/N 9437433
Replace: Every second year or 30,000 miles (48,000 km). The fluid should be replaced once a year or every 15,000
miles (24,000 km) when driving under extremely hard conditions (mountain driving, etc.)
Always entrust brake fluid changing to an authorized Volvo retailer.
Power steering fluid reservoir
The fluid level should always be between the ADD and FULL marks.
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side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
7 Child safety latch label
8. Loads and Tire Pressures - U.S. models only
Certain models will only have one decal, depending on the specifications of the vehicle.
*The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle
with the retailer and when ordering parts.
pg. 163 Specifications
Dimensions and weights
Dimensions
Length 180 in. (458 cm)
- S60R 181.7 in. (462 cm)
Width 71 in. (180 cm)
- S60R 71 in. (180 cm)
Height 56.2 in. (143 cm)
- S60R 55.7 in. (142 cm)
Wheelbase 107 in. (272 cm)
Front track 61.5 in. (156 cm)
Rear track 61.4 (156 cm)
Turning circle, between curbs 35.4- 38.7 ft. (10.8- 11.8 m)
Cargo capacity, trunk SAE V1 - 13.9 (394)
Max. loads:
Max. roof load 220 lbs 100 kg
Max. trailer weight
without brakes 1650 lbs (750 kg)
with brakes 2" ball 3300 lbs (1500 kg)
1 7/ 8" ball 2000 lbs (900 kg)
Max. tongue weight 165 lbs (75 kg)
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Capacities
Fuel tankFront wheel drive, non-turbo models - 18.5 US gal. (70 liters)
All turbo models - 18 US gal. (68 liters)
Engine oil
B5244S 5.8 US qts. (5.5 liters)
B5234T3 6.1 US qts. (5.8 liters)
B5244T3 6.1 US qts. (5.8 liters)
B5254T2 6.1 US qts. (5.8 liters)
B5254T4 5.5 US qts (5.2 liters)
Transmission oil
Manual (M 56) 2.2 US qts. (2.1 liters)
Manual (M 66) 2.1 US qts. (2.0 liters)
Automatic (AW 55-50) 7.6 US qts. (7.2 liters)
Miscellaneous
Power steering 0.9 US qts. (0.9 liters)
Windshield washer reservoir 4.8 US qts. (4.5 liters)
Brake and clutch fluid 0. 69 US qts. (0.65 liters)
Air conditioning system 2.2 lbs. (1 kg) R 134a
Windshield washer reservoir 6.8 US qts (6.4 liters)
S60 R 4.8 US qts (4.5 liters)
Minimum octane requirement - AKI 87 (RON 91) unleaded fuel (See also page 84
)
pg. 166 Specifications
Lubricants
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/ CF and SJ/Energy Conserving.
Oil additives must not be used.
Transmission
Oil grade:
Manual: MTF 97309
Automatic: JWS 3309
Different types of oil should never be mixed.
Power steering
Grade: Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Brake fluid
Fluid type: DOT 4+ boiling point > 536°F (280° C)
Cooling system
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Page 99 of 120

BulbsTypeSocket
1. High beam H9 65W
2. Low beam H11 55W
3. Bi -Xenon headlight (option) D2R 35W
4. Front foglights H1 55
4. Front foglights (S60 R) H3 55W
5. Front parking lights, front side marker lights, rear footwell lighting, license plate lighting W5WW2.1x9.5d
6. Front/rear turn signals (amber) PY21WBAU15s
7. Side turn signals WY5WW2.1x9.5d
8. Brake lights, backup lights, rear foglight P21WBA15s
9. Rear parking light P21/4WBAZ15d
10. Rear parking light R5WBA15s
10. Rear side marker light R10WBA15s
11. License plate lighting WW5SV8.5
11. Front footwell lighting, cargo area lighting C5WSV8.5
12. Vanity mirror 1.2WSV5.5
WARNING!
Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be replaced
by an authorized Volvo service technician.
pg. 170 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Battery
Voltage 12 V
Cold start capacity (CCA) 600 A
Reserve capacity (RC) 115 min
If you must replace your battery, be sure to replace it with a battery of the same cold start capacity and reserve
capacity as the original (See the decal on the battery).
Generator max. current 140 A
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2 0 0 5
VOLVO S60
Index
pg. 195 Index
A
A/C (air conditioning) 54
, 57
ABSii , 27 , 99
Adjustable steering wheel33
Air bags - dual threshold/stage8
Air distribution51 , 54 , 58
Air quality sensor55
Air vents51
Airbag - Side Impact (SIPS)12
Airbags4
Alarm73 , 80
All Wheel Drive96
All Wheel Drive - towing103
Anti-lock Brake System (ABS)ii , 27
Approach lighting36
Ashtray42
Audio173
AUTO (climate control)53
Automatic Climate Control, ECC52
Automatic gearbox89
Automatic transmission92
Automatic transmission - adaptive system93
Automatic transmission - kickdown93
Automatic transmission - Sport mode95
Average speed39
AWD96
B
Back up light153
Backrest, rear seat, folding69
Battery138 , 146 , 170
Battery - replacing147
Belt check139
Blower (fan)53, 57
Booster cushion (integrated)20
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Brake circuit98
Brake fluid144
Brake light153
Brake system27 , 98
Bulbs149
C
Capacities165
Capacity weight122
Carbon Monoxide - Important Warning85
Catalytic converter167
Ceiling lighting155
Central locking system - remote control75
Changing coolant139
Changing oil and oil filter141
Changing wheels126
Check Engine warning light29
Child restraint anchorages22
Child safety18
Child safety locks79
Child seat anchors19
Cigarette lighter42
Climate control systems -general information50
Clock26
Coat hanger68
Cold weather precautions110
Coolant143
Coolant - changing139, 143
Coolant - checking level of139
Cooling system166
Courtesy light64
Cruise control40
Curb weight122
Current fuel consumption39
D
Defroster53
Door mirror defroster38
Door mirrors32
Driving economically89
DSTC31
Dual -threshold airbags8
E
ECC52
Economical driving89
Electric socket32 , 42
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Locks73
Long distance trips111
Long loads - carrying70
Low beam bulb150
Lubricants166
M
Maintenance service136
Malfunction indicator light29
Manual climate control with air conditioning56
Manual transmission91
Messages in the display30
Moonroof47
Multifilter with air quality sensor55
O
Occupant safety24
Octane rating84
Odometer26
Oil pressure29
Oil quality141
Oil viscosity141
Opening the trunk from the inside78
Opening/locking the trunk77
P
P Park92
, 94
Paint - color code133
Park assist112
Parking brake29 , 42
Parking light bulb, changing151
Parking lights34
Pen holder68
Permissible axle weight122
Polishing131
Power moonroof47
Power seat62
Power steering fluid144
Power steering, speed sensitive90
PremAiriii
PROPOSITION 65 WARNING104
R
Radiator140
Radio177
Rain sensor - windshield wipers37
Reading lights64
Rear fog lights35
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