manual transmission VOLVO S60 2007 Owner's Manual

pg. 157 Wheels and tires
Temporary spare
The spare tire in your vehicle is called a "Temporary Spare".
Recommended tire pressure (see the placard on the B-pillar or on the fuel filler door) should be maintained irrespective
of which position on the vehicle the temporary spare tire is used on.
In the event of damage to this tire, a new one can be purchased from your Volvo retailer.
WARNING!
Current legislation prohibits the use of the "Temporary Spare" tire other than as a temporary replacement for a
punctured tire. It must be replaced as soon as possible by a standard tire. Road holding and handling may be affected
with the "Temporary Spare" in use. Do not exceed 50 mph (80 km/h). Do not drive farther than 50 miles (80 km) on
a temporary spare tire.
CAUTION!
The vehicle must not be driven with wheels of different dimensions or with a spare tire other than the one that came
with the vehicle. The use of different size wheels can seriously damage your vehicle's transmission.
pg. 158 Wheels and tires
Changing wheels
Changing wheels
The spare wheel is located under the carpet on the trunk floor. The jack and crank are secured in the wheel recess.
There are two jack attachment points on each side of the vehicle (see illustration on next page).
To change a wheel:
- Engage the parking brake.
- Put the gear selector in (P)ark (automatic transmission) or reverse (manual transmission).
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- Remove the wheel cap (where applicable) using the lug wrench in the tool bag.
- With the vehicle still on the ground, use the lug wrench to loosen the wheel bolts 1/2 - 1 turn by exerting downward
pressure. Turn the bolts counterclockwise to loosen.CAUTION!
- The vehicle must not be driven with wheels of different dimensions or with a spare tire other than the one that
came with the vehicle. The use of different size wheels can seriously damage your vehicle's transmission.
- Correct tightening torque on wheel bolts must be observed. The wheel bolts should never be greased or lubricated.
The extended, chromed wheel bolts must not be used with steel rims, as they make it impossible to fit the hub caps.
- Locking wheel bolts can be used on both aluminum and steel wheels. If hub caps are used on steel wheels, the
locking wheel bolt should be mounted in the hole as far from the tire's inflation valve as possible. It would otherwise
not be possible to mount the hub cap on the wheel.
pg. 159 Wheels and tires
Changing wheels
- Position the jack correctly on the bar in the attachment (see illustration above) and crank while simultaneously
guiding the base of the jack to the ground. The base of the jack must be flat on a level, firm, non-slippery surface.
Before raising the vehicle, check that the jack is still correctly positioned in the attachment.
- Raise the vehicle until the wheel to be changed is lifted off the ground.
- Unscrew the wheel bolts completely and carefully remove the wheel so as not to damage the threads on the studs.
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NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reinstall wheels in the same location and
position as before removal. To lessen the chance of imbalance, each wheel hub is equipped with a guide stud to ensure
that a removed wheel can be reinstalled in its original position (as when changing over to winter tires/wheels).
Installing the wheel
- Clean the contact surfaces on the wheel and hub.
- Lift the wheel and place it on the hub.
- Install the wheel bolts and tighten hand -tight. Using the lug wrench, tighten crosswise until all bolts are snug.
- Lower the vehicle to the ground and alternately tighten the bolts crosswise to 102 ft. lbs. (140 Nm).
- Install the wheel cap (where applicable).
pg. 160 Wheels and tires
Changing wheels
WARNING!
The jack must correctly engage the bar in the jack attachment. The vehicle's weight must not rest on the jack
attachment. See illustration " Attaching the jack".
Be sure the jack is on a firm, level, non-slippery surface.
Never allow any part of your body to be extended under a vehicle supported by a jack.
Use the jack intended for the vehicle when replacing a wheel. For any other job, use stands to support the side of
the vehicle being worked on.
Apply the parking brake and put the gear selector in the (P)ark position (or reverse on manual transmissions).
Block the wheels standing on the ground, use rigid wooden blocks or large stones.
The jack should be kept well-greased.
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No.Amperage
1. ABS 30
2. ABS 30
3. Headlight washers (certain models) 35
4. -
5. Auxiliary lights (option) 20
6. Starter motor relay 35
7. Windshield wipers 25
8. Fuel pump 15
9. Transmission control module (R-models) 15
10. Ignition coils, engine control module 20
11. Throttle pedal sensor, A/C compressor, e -box fan 10
12. Engine control module, fuel injectors, mass airflow sensor 15
13. Throttle housing control module 10
14. Heated oxygen sensor 20
15. Crankcase ventilation heater, solenoid valves 10
16. Driver's side low beam headlight 20
17. Passenger's side low beam headlight 20
18. -
19. Engine control module feed, engine relay 5
20. Parking lights 15
21. -
pg. 192 Maintenance and servicing
Fuses
Fuse box in the passenger compartment, behind the plastic cover
This fuse box is located behind the plastic cover below the steering wheel. When replacing a blown fuse, be sure to
replace it with a new one of the same color and amperage (written on the fuse).
No. Amperage
1. Heated passenger's seat (option) 15
2. Heated driver's seat (option) 15
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3. Horn15
4.-
5. -
6. -
7. -
8. Alarm siren 5
9. Break light switch feed 5
10. Instrument panel, climate system, power driver's seat (option) 10
11. 12-volt sockets - front and rear seats 15
12. -
13. -
14. Headlight wipers (S60 R) 15
15. ABS, STC/DSTC 5
16. Power steering, Active Bi -Xenon headlights (option) 10
17. Driver's side front foglight (option) 7.5
18. Passenger's side front foglight (option) 7.5
19. -
20. -
21. Transmission control module, reverse gear block (M66) 10
22. Driver's side high beam 10
23. Passenger's side high beam 10
24. -
25. -
26. -
27. -
28. Power passenger's seat (option), audio system 5
29. -
30. -
31. -
32. -
33. Vacuum pump 20
34. Windshield washer pump, headlight wipers (S60 R) 15
35. -
36. -
pg. 193 Maintenance and servicing
Fuses
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Fuse box on the edge of the dashboard
Fuses are located inside the access panel on the edge of the dashboard. There are also a number of spare fuses.No. Amperage
1. Power driver's seat (option) 25
2. Power passenger's seat (option) 25
3. Climate system blower 30
4. Control module - front passenger's door 25
5. Control module - driver's door 25
6. Ceiling lighting, upper electrical control module 10
7. Moon roof (option) 15
8. Ignition switch, SRS system, engine control module, immobilizer, transmission control module (R-
models) 7.5
9. Onboard diagnostics, headlight switch, steering wheel angle sensor, steering wheel control module 5
10. Audio system 20
11. Audio system amplifier 30
12. Navigation system display (option) 10
13. -
14. -
15. -
16. -
17. -
18. -
19. -
20. -
21. -
22. -
23. -
24. -
25. -
26. -
27. -
28. -
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5-cyl. turbo AWD3560-3595 lbs1620-1640 kg
5-cyl. turbo AWD-R 3660-3735 lbs1680-1700 kg
1. Permissible axle weight or gross vehicle weight must never be exceeded.
pg. 202 Specifications
Capacities
Fuel tank: 18 US gal. (68 liters)
Transmission fluid
Manual (M 66) 2.1 US qts. (2.0 liters)
Automatic (AW 55-50) 7.6 US qts. (7.2 liters)
Automatic (TF-80SC) S60 R 7.4 US qts (7.0 liters)
Miscellaneous Power steering 0.9 US qts. (0.9 liters)
Windshield washer reservoir 4.8 US qts. (4.5 liters)
Brake and clutch fluid 0.69 US qts. (0.65 liters)
Air conditioning system 2.2 lbs. (1 kg) R 134a
Windshield washer reservoir 6.8 US qts (6.4 liters)
S60 R 4.8 US qts (4.5 liters)
pg. 203 Specifications
Engine oil
Engine oil
Engine oil must meet the minimum ILSAC specification GF-3, API SL, and ACEA A1/ B1. Lower quality oils may
not offer the same fuel economy, engine performance, or engine protection.
Volvo recommends
.
Volume Engine designation Volume between MIN-MAX on dipstick
Volume
1
B5254T4
B5254T2
B5244T51.3 US qts (1.2 liters)
5.8 US qts. (5.5 liters)
1. Including filter replacement
pg. 204 Specifications
Fluids and cooling system
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Fluids
Transmission1
Oil grade
Manual: MTF 97309
Automatic :
AW5
TF-80SC (S60R) JWS 3309
JWS 3309
Different types of oil should never be mixed.
Power steering
Grade: Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Brake fluid
Fluid type: DOT 4+ boiling point >536°F (280°C).
Cooling system Type Positive pressure, closed system.
Coolant Volvo original coolant/ antifreeze
Volume 9.3 US qts (8.8 liters)
The thermostat begins to open at 194°F (90°C).
1. The transmission oil does not normally need to be changed during the service life of the vehicle. However, it may be necessary to replace the oil
if the vehicle is often driven in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, for prolonged
driving in mountainous areas, or if the vehicle is often driven short distances in temperatures under 40°F (5°C).
pg. 205 Specifications
Three way catalytic converter
Three-way catalytic converter cautions
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your vehicle over combustible materials, such as grass or leaves, which can come into contact with the
hot exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converters.
pg. 206 Specifications
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1. Automatic transmission: 220 kW at 100 rps, 300 hp at 6000 rpm.
2. Automatic transmission: 350Nm at 32- 100 rps, 258 ft. lbs at 1850- 6000 rpm.
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 210 Specifications
Volvo programs
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U.S.A.:
1-800-638-6586 (1-800-63-VOLVO)
In Canada:
1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Service
Excellence (A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides
passing exams, each technician must also have worked in the field for two or more years before a certificate is issued.
These professional technicians are best able to analyze vehicle problems and perform the necessary service procedures
to keep your Volvo at peak operating condition.

Contents | Top of Page
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2 0 0 7
VOLVO S60
Index
pg. 233-237 Index
A
A/C (air conditioning) 76
ABS2, 47, 123
Accessory installation (special warnings)5
Active Bi -Xenon headlights (ABL)53
Air conditioning75
Air distribution73, 76
Air quality sensor77
Air vents73
Alarm103
All Wheel Drive120
All Wheel Drive - towing129
Anti-lock Brake System (ABS)2, 47
Audio system212
AUTO (climate control)75
Automatic transmission116
Automatic transmission - kickdown117
Automatic transmission, Sport mode119
Average speed59
AWD120
B
Back up light187
Backrest, rear seat, folding90
Battery171, 179
Battery - replacing181
Belt check172
Black Box (Vehicle Event Data)168
Blower (fan)75
Brake circuit122
Brake fluid177
Brake light187
Brake system46, 122
Bulbs182
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