service VOLVO S60 2008 Workshop Manual

The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
NOTE
Volvo uses different systems to indicate a low oil level or pressure. Some models have an oil pressure sensor, in which
case a warning symbol (see page 50
) is used to indicate low oil pressure. Other models have an oil level sensor, in
which case the driver is alerted by the warning symbol in the center of the instrument panel and a text in the information
display. Some models use both systems. Contact a trained and qualified Volvo service technician for more information.
Changing engine oil and oil filter
See the previous page for oil specifications and page 246
for oil volumes. Refer to the Warranty and Service Records
Information booklet for information on the oil change intervals.
NOTE
Volvo does not recommend the use of oil additives.
Synthetic oil is not used when the oil is changed at the normal maintenance intervals except at owner request and at
additional charge. Please consult a trained and qualified Volvo service technician.
Checking and adding oil
The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to the
first scheduled maintenance service.
The vehicle should be parked on a level surface when the oil is checked.
If the engine is warm , wait for at least 10- 15 minutes after the engine has been switched off before checking the oil.
Checking the oil
1. Pull out the dipstick and wipe it with a lint-free rag.
2. Reinsert the dipstick, pull it out, and check the oil level.
3. Add oil if necessary. If the level is close to the MIN mark, add approximately 1 US quart (1 liter) of oil.
4. Run the engine until it reaches normal operating temperature.
5. Switch off the engine and wait for at least 10-15 minutes and recheck the oil level. If necessary, add oil until the level
is near the mark.
194 09 Maintenance and servicing
Engine oil
CAUTION
Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
Never fill oil above the MAX mark. This could cause an increase in oil consumption.
Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
Always add oil of the same type and viscosity as already used.
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Normally, the coolant does not need to be changed. If the system must be drained, consult a trained and qualified Volvo
service technician.
NOTE
Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has a lower
boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze)
CAUTION
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
Check coolant regularly!
WARNING
Never remove the radiator cap while the engine is warm. Wait until the vehicle cools.
If it is necessary to top up the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
overpressure dissipates.
196 09 Maintenance and servicing
Fluids
Clutch and brake fluid reservoir
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The clutch and brake fluid should always be above the MIN mark on the side of the reservoir. Check, without removing
the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536 °F (280 °C), P/N 9437433.
Replace: Every second year or 30,000 miles (48,000 km). The fluid should be replaced once a year or every 15,000 miles
(24,000 km) when driving under extremely hard conditions (mountain driving, etc.).
Always entrust brake fluid changing to a trained and qualified Volvo service technician.
Power steering fluid reservoir
The fluid level should always be between the ADD and FULL marks.
Fluid type: Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Replace: No fluid change required.
NOTE
If a problem should occur in the power steering system or if the vehicle has no electrical current and must be towed, it is
still possible to steer the vehicle. However, keep in mind that greater effort will be required to turn the steering wheel.
197 09 Maintenance and servicing
Wiper blades
Windshield wiper blades
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1. Lift the wiper arm off the windshield.
2. Press in the catches.
3. Pull out the wiper blade.
4. Insert a new wiper blade and ensure that it is firmly in place.
The driver's side wiper blade is longer than the one on the passenger's side.
NOTE
Keeping the windshield and wiper blades clean helps improve visibility and prolongs the service life of the wiper blades.
See page 178
for washing instructions.
198 09 Maintenance and servicing
Battery
Battery maintenance
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The battery in your vehicle is located under the floor of the trunk.
Driving habits and conditions, climate, the number of starts, etc. all affect the service life and function of the battery. In
order for your battery to perform satisfactorily, keep the following in mind:
Check the fluid level in each cell in the battery every 24 months or every 15,0001 miles (24,000 km), whichever is
sooner. The fluid should be at the level shown in the illustrations above (A)
2. Do not overfill.
1More frequently in warm climates.
Use a screw driver to open the caps or cover and a flashlight to inspect the level.
If necessary, add distilled water. The level should never be above the indicator (A).
The fluid level should be checked if the battery has been recharged.
After inspection, be sure the cap over each battery cell or the cover is securely in place.
Check that the battery cables are correctly connected and properly tightened. Route ventilation hose through opening in
floor (see page 199
)
2The level indicator inside the battery could be designed in various ways. See illustrations.
Never disconnect the battery when the engine is running, for example when changing the battery.
The battery should be disconnected from the vehicle when a battery charger is used directly on the battery.
However, if the battery is being charged via the connecting points in the engine compartment (see page 199), the
battery must be connected.
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of
California to cause cancer and reproductive harm. Wash hands after handling.
WARNING
Never expose the battery to open flame or electric spark.
Do not smoke near the battery.
Battery fluid contains sulfuric acid. Do not allow battery fluid to contact eyes, skin, fabrics or painted surfaces. If
contact occurs, flush the affected area immediately with water. Obtain medical help immediately if eyes are affected.
199 09 Maintenance and servicing
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3. Remove the bolts on the retaining bracket over the battery and lift out the bracket.
4. Fold up the plastic cover over the negative (ground) battery terminal. or unscrew the cover over the battery.
5. Disconnect the negative cable.
200 09 Maintenance and servicing
Battery
6. Lift off the plastic cover if necessary and disconnect the positive cable
7. Pull the ventilation hose from the battery.
8. Lift out the old battery.
Installing a new battery
1. Put a new battery into place.
2. Put the lower retaining bracket in place and retighten the bolt.
3. Reconnect the positive cable.
4. Press the cover for the positive battery terminal into place and fold down the lid of the plastic cover.
5. Connect the negative (ground) cable and fold down the plastic cover if applicable.
6. Be sure that the ventilation hose is securely connected to the battery and that the other end of the hose is properly
routed through the ventilation opening in the floor of the battery compartment.
7. Reinstall the retaining bracket over the battery and retighten the nuts.
WARNING
Ventilation hose:
The battery generates hydrogen gas, which is flammable and explosive. The battery is fitted with a ventilation hose
which vents hydrogen gas out of the battery compartment through a ventilation opening in the bottom of this
compartment. If the battery must be replaced, it is essential that the ventilation hose is properly connected to the battery
and that it is routed through the ventilation opening provided (see illustration).
Be sure the ventilation hose is free of debris.
Only use replacement batteries equipped with a ventilation hose. Consult a trained and qualified Volvo service
technician.
NOTE
After the battery has been disconnected or replaced, lock and unlock the vehicle with the central locking system's
remote control to reactivate such features as the power windows, moonroof, courtesy lighting, etc.
201 09 Maintenance and servicing
Replacing bulbs
When replacing bulbs, keep the following points in mind:
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Never touch the glass of bulbs with your fingers. Grease and oils from your fingers vaporize in the heat and will leave
a deposit on the reflector, which will damage it.
The optional Active Bi -Xenon® headlight bulbs contain trace amounts of mercury. These bulbs should always be
disposed of by an authorized Volvo retailer.
The following bulbs should only be replaced by an authorized Volvo service technician:
- Active Bi -Xenon® headlights,
- Courtesy (dome) lighting,
- Reading lights,
- Glove compartment lights
- Turn signals and courtesy lights in the side door mirrors
- High-mounted brake lights
- Diodes in the rear tail lights
Replacing bulbs at the front of the vehicle
All front bulbs (except the optional front fog lights) are replaced from the engine compartment.
WARNING
Active Bi -Xenon® headlights (option) - due to the high voltage used by these headlights, these bulbs should only be
replaced by a trained and qualified Volvo service technician.
Location of the bulbs in the headlight housing
1. Side marker light
2. Turn signal
3. Low beam headlight/parking light (halogen headlights)
4. High beam headlight, parking light (Active Bi -Xenon® headlights)
Certain models may have a plastic tube that may hinder access to the bulbs. This tube can be broken off and discarded.
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3. Reconnect the wiring connector.
4. Reinstall the plastic cover.
NOTE
If the vertical aim of your headlights needs to be adjusted for any reason (e.g., towing a trailer for extended periods),
this should be done by a trained and qualified Volvo service technician.
203 09 Maintenance and servicing
Replacing bulbs
High beam headlight
(Halogen headlights)
Removing the defective bulb:
1. Switch off the headlights and turn the ignition switch to position 0.
2. Remove the cover to access the bulb assembly.
3. Turn the bulb counterclockwise and pull it out.
4. Disconnect the wiring connector by pressing the lock tab out and pulling.
5. Twist the bulb counterclockwise, and pull it out of the holder.
Installing the new bulb:
1. Connect the wiring connector to the new bulb until it clicks into place.
2. Insert the bulb into the headlight housing and turn it until it is securely in place.
3. Press the cover back into place.
204 09 Maintenance and servicing
Replacing bulbs
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3. Replace the bulb.
4. Reconnect the cable.
5. Close and secure the side panel.
NOTE
If the message indicating a burned out bulb remains in the information display after the bulb has been replaced, consult
a trained and qualified Volvo service technician.
High level brake light
These bulbs are of a special type. We recommend that you ask a trained and qualified Volvo service technician to replace
this bulb.
209 09 Maintenance and servicing
Replacing bulbs
License plate lights
1. Switch off the ignition.
2. Loosen the screws with a torx screwdriver.
3. Carefully pull out the lamp housing.
4. Turn the bulb holder counterclockwise and pull it out.
5. Pull out the defective bulb and insert a new one.
6. Reinsert the bulb holder into the housing and turn it clockwise.
7. Reinstall the housing and screw it in place.
Door step courtesy lights
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1. Carefully insert a screwdriver and pry out the lens.
2. Pry out the defective bulb and replace it.
3. Carefully press the lower edge of the lens onto the four tabs and press the upper edge of the lens into place.
NOTE
Other bulbs may be difficult for you to replace yourself. Let a trained and qualified Volvo service technician replace
these bulbs if necessary.
211 09 Maintenance and servicing
Fuses
Replacing fuses
If an electrical component fails to function, it is possible that a fuse has blown.
Fuses are located in four different places:
1. Relays/fuse box in the engine compartment
2. Fuse box in the passenger compartment, behind plastic cover
3. Fuse box in the passenger compartment, on the edge of the dashboard
4. Fuse box in the cargo area
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