service VOLVO S60 2008 Service Manual

162 07 Wheels and tires
Tire Pressure Monitoring System (TPMS) - U.S. models
The tire pressure monitoring system uses sensors mounted in the tire valves to check inflation pressure levels. When
the vehicle is moving at a speed of approximately 20 mph (30 km/h) or faster, these sensors transmit inflation pressure
data to a receiver located in the vehicle.USA - FCC ID: MRXTG315AM04
1
This device complies with part 15 of the FCC rules. Operation is subject to the following conditions: (1) This device
may not cause harmful interference, and (2) this device must accept any interference received, including interference
that may cause undesired operation.
1On certain models, the FCC code is MRXTG315AM04
When low inflation pressure is detected, TPMS will light up the tire pressure warning light () (also referred to as a
telltale) in the instrument panel, and will display a message in the text window. The wording of this message is
determined by the degree of inflation pressure loss.
NOTE
If a fault occurs in TPMS, the tire pressure warning light will flash for approximately 1 minute and TIRE PRESS
SYST SERVICE REQUIRED will be displayed.
Each tire, including the spare (if provided), should be checked monthly when cold and inflated to the inflation pressure
recommended by the vehicle manufacturer on the vehicle placard or tire inflation pressure label. (If your vehicle has
tires of a different size than the size indicated on the vehicle placard or tire inflation pressure label, you should
determine the proper tire inflation pressure for those tires.)
As an added safety feature, your vehicle has been equipped with a tire pressure monitoring system (TPMS) that
illuminates a low tire pressure telltale when one or more of your tires is significantly under-inflated. Accordingly,
when the low tire pressure telltale illuminates, you should stop and check your tires as soon as possible, and inflate
them to the proper pressure. Driving on a significantly under-inflated tire causes the tire to overheat and can lead to
tire failure. Under-inflation also reduces fuel efficiency and tire tread life, and may affect the vehicle's handling and
stopping ability.
Please note that the TPMS is not a substitute for proper tire maintenance, and it is the driver's responsibility to
maintain correct tire pressure, even if under-inflation has not reached the level to trigger illumination of the TPMS low
tire pressure telltale.
Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating
properly. The TPMS malfunction indicator is combined with the low tire pressure telltale. When the system detects a
malfunction, the telltale will flash for approximately one minute and then remain continuously illuminated. This
sequence will continue upon subsequent vehicle start-ups as long as the malfunction exists. When the malfunction
indicator is illuminated, the system may not be able to detect or signal low tire pressure as intended. TPMS
malfunctions may occur for a variety of reasons, including the installation of replacement or alternate tires or wheels
on the vehicle that prevent the TPMS from functioning properly. Always check the TPMS malfunction telltale after
replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow
the TPMS to continue to function properly.
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163 07 Wheels and tires
Tire Pressure Monitoring System (TPMS) - U.S. models
NOTE
TPMS indicates low tire pressure but does not replace normal tire maintenance. For information on correct tire
pressure, please refer to the tables on pages 160 and 161
, or consult your Volvo retailer.
Erasing warning messages
When a low tire pressure warning message has been displayed, and the tire pressure warning light has come on:
Use a tire pressure gauge to check the inflation pressure of all four tires.
Re-inflate the tire(s) to the correct pressure (consult the tire pressure placard or the tables on pages 160 and 161).
Drive the vehicle for several minutes at a speed of 20 mph (30 km/h) or faster.
This will erase the warning text and the warning light will go out.
WARNING
Incorrect inflation pressure could lead to tire failure, resulting in a loss of control of the vehicle.
Changing wheels with TPMS
Please note the following when changing or replacing the factory installed TPMS wheels/tires on the vehicle:
Only the factory-mounted wheels are equipped with TPMS sensors in the valves.
If the vehicle is equipped with a temporary spare tire, this tire does not have a TPMS sensor.
If wheels without TPMS sensors are mounted on the vehicle, TIRE PRESS SYST SERVICE REQUIRED will be
displayed each time the vehicle is driven above 25 mph (40 km/h) for 10 minutes or more.
Once TPMS sensors are properly installed, the warning message should not reappear.
Volvo recommends that TPMS sensors be fitted on all wheels used on the vehicle. Volvo does not recommend
moving sensors back and forth between sets of wheels.
CAUTION
When inflating tires with TPMS valves, press the pump's mouthpiece straight onto the valve to help avoid bending or
otherwise damaging the valve.
164 07 Wheels and tires
Tire designations
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2 0 0 8
VOLVO S60
176 08 Car care
Washing and cleaning the vehicle 178
Paint touch up181
177 08 Car care
178 08 Car care
Washing and cleaning the vehicle
Washing the vehicle
The vehicle should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may
cause damage. It is particularly important to wash the vehicle frequently in the wintertime to prevent corrosion, when
salt has been used on the roads.
When washing the vehicle, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you
wash with a sponge, and plenty of water, to avoid scratching.
Bird droppings: Remove from paintwork as soon as possible. Otherwise the finish may be permanently damaged.
A detergent can be used to facilitate the softening of dirt and oil.
A water-soluble grease solvent may be used in cases of sticky dirt. However, use a wash place equipped with a
drainage separator.
Dry the vehicle with a clean chamois and remember to clean the drain holes in the doors and rocker panels.
Tar spots can be removed with kerosene or tar remover after the vehicle has been washed.
A stiff-bristle brush and lukewarm soapy water can be used to clean the wiper blades. Frequent cleaning of the
windshield and wiper blades improves visibility considerably and also helps prolong the service life of the wiper
blades.
Wash off the dirt from the underside (wheel housings, fenders, etc.).
In areas of high industrial fallout, more frequent washing is recommended.
CAUTION
During high pressure washing, the spray mouthpiece must never be closer to the vehicle than 13" (30 cm). Do not
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Paint damage requires immediate attention to avoid rusting. Make it a habit to check the finish regularly - when
washing the vehicle for instance. Touch-up if necessary.
Paint repairs require special equipment and skill. Contact a trained and qualified Volvo service technician for any
extensive damage.
Color code
Make sure you have the right color. When ordering touch-up paint from your Volvo retailer, use the paint code
indicated on the model plate ( 1 in the illustration above).
1The model plate is located on the passenger's side center door pillar.
Minor stone chips and scratches
Material:
Primer - can
Paint - touch-up pen
Brush
Masking tape
If the stone chip has not gone down to the bare metal and an undamaged color coat remains, you can add paint
immediately after removing dirt.
NOTE
When touching up the vehicle, it should be clean and dry. The surface temperature should be above 60° F (15° C).
Minor scratches on the surface
Minor scratches can be repaired by using Volvo touch-up paint. If the stone chip has not penetrated down to the metal
and an undamaged layer of paint remains, the touch-up paint can be applied as soon as the spot has been cleaned.
182 08 Car care
Paint touch up
Deep scratches
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2 0 0 8
VOLVO S60
184 09 Maintenance and servicing
Volvo service 186
Maintaining your vehicle187
Emission inspection readiness188
Working on your vehicle189
Hood and engine compartment191
Engine oil192
Fluids195
Wiper blades197
Battery198
Replacing bulbs201
Fuses211
185 09 Maintenance and servicing
186 09 Maintenance and servicing
Volvo service
Maintenance service
Periodic maintenance will help keep your vehicle running well. Your Warranty and Service Records Information booklet
provides a comprehensive maintenance schedule up to 150,000 miles (240,000 km) of vehicle service. This maintenance
program contains inspections and services necessary for the proper function of your vehicle, and includes components that
affect vehicle emissions. The maintenance services contain several checks that require special instruments and tools and
therefore must be performed by a qualified technician. Volvo advises you to follow the service program outlined in this
booklet. To keep your Volvo in top condition, specify time-tested and proven Genuine Volvo Parts and Accessories.
The Federal Clean Air Act - U.S.
The Federal Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to
assure the proper servicing and function of the components that control emissions. These services, which are listed in the
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"Warranty and Service Records Information booklet," are not covered by the warranty. You will be required to pay for
labor and material used.
Maintenance services
Your Volvo passed several major inspections before it was delivered to you, in accordance with Volvo specifications. The
maintenance services outlined in the Warranty and Service Records Information booklet, many of which will positively
affect your vehicle's emissions, should be performed as indicated. It is recommended that receipts for vehicle emission
services be retained in case questions arise concerning maintenance.
Inspection and service should also be performed anytime a malfunction is observed or suspected.
Vehicle Event Data (Black Box)
Your vehicle's driving and safety systems employ computers that monitor, and share with each other, information about
your vehicle's operation. One or more of these computers may store what they monitor, either during normal vehicle
operation or in a crash or near-crash event. Stored information may be read and used by:
Volvo Car Corporation
service and repair facilities
law enforcement or government agencies
others who may assert a legal right to know, or who obtain your consent to know such information.
Applicable warranties
In accordance with applicable U.S. and Canadian regulations, the following list of warranties is provided.
New Car Limited Warranty
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seat Belt and Supplemental Restraint Systems Limited Warranty
Emission Design and Defect Warranty
Emission Performance Warranty
These are the Federal warranties; other warranties are provided as required by state/provincial law. Refer to your separate
Warranty and Service Records Information booklet for detailed information concerning each of the warranties.
187 09 Maintenance and servicing
Maintaining your vehicle
Owner maintenance
Periodic maintenance requirements and intervals are described in your vehicle's Warranty and Service Records
Information booklet.
The following points can be carried out between the normally scheduled maintenance services.
Each time the vehicle is refueled:
Check the engine oil level
Clean the windshield, windshield wipers, headlights, and tail lights
Monthly:
Check cold tire pressure in all tires. Inspect the tires for wear.
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Check that engine coolant and other fluid levels are between the indicated " min" and "max" markings.
Clean interior glass surfaces with a glass cleaner and soft paper towels.
Wipe driver information displays with a soft cloth.
Visually inspect battery terminals for corrosion. Corrosion may indicate a loose terminal connector, or a battery near
the end of its useful service life. Consult a trained and qualified Volvo service technician for additional information.
As needed:
Wash the vehicle, including the undercarriage, to reduce wear that can be caused by a buildup of dirt, and corrosion
that can be caused by salt residues.
Clean leaves and twigs from air intake vents at the base of the windshield, and from other places where they may
collect.
NOTE
Complete service information for qualified technicians is available online for purchase or subscription at
www.volvotechinfo.com
.
188 09 Maintenance and servicing
Emission inspection readiness
What is an Onboard Diagnostic System (OBD II)?
OBD II is part of your vehicle's computerized engine management system. It stores diagnostic information about your
vehicle's emission controls. It can light the Check Engine light (MIL) if it detects an emission control "fault." A "fault" is
a component or system that is not performing within an expected range. A fault may be permanent or temporary. OBD II
will store a message about any fault.
How do states use OBD II for emission inspections?
Many states connect a computer directly to a vehicle's OBD II system. The inspector can then read "faults." In some
states, this type of inspection has replaced the tailpipe emission test.
How can my vehicle fail OBD II emission inspection?
Your vehicle can fail OBD II emission inspection for any of the following reasons.
If your Check Engine (MIL) light is lit, your vehicle may fail inspection.
If your vehicle's Check Engine light was lit, but went out without any action on your part, OBD II will still have a
recorded fault. Your vehicle may pass or fail, depending on the inspection practices in your area.
If you had recent service that required disconnecting the battery, OBD II diagnostic information may be incomplete and
"not ready" for inspection. A vehicle that is not ready may fail inspection.
How can I prepare for my next OBD II emission inspection?
If your Check Engine (MIL) light is lit - or was lit but went out without service, have your vehicle diagnosed and, if
necessary, serviced by a qualified Volvo technician.
If you recently had service for a lit Check Engine light, or if you had service that required disconnecting the battery, a
period of driving is necessary to bring the OBD II system to "ready" for inspection. A half-hour trip of mixed stop-and -
go/highway driving is typically needed to allow OBD II to reach readiness. Your Volvo retailer can provide you with more
information on planning a trip.
Maintain your vehicle in accordance with your vehicle's maintenance schedule.
189 09 Maintenance and servicing
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The drive belt is equipped with a self -tensioning mechanism and requires no adjustment between changes.
WARNING
The engine must not be running when this check is performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level
regularly. The level should be between the "MAX" and "MIN" marks on the expansion tank. The check should be made
with particular thoroughness when the engine is new or when the cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Frequent removal may prevent coolant circulation
between the engine and the expansion tank during engine warm up and cooling.
Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult a trained and qualified Volvo
service technician.
NOTE
Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has a lower
boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze)
CAUTION
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
WARNING
Never remove the radiator cap while the engine is warm. Wait until the vehicle cools.
191 09 Maintenance and servicing
Hood and engine compartment
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Opening the hood
1. Pull the lever located under the left side of the dash to release the hood lock.
2. Lift the hood slightly.
3. Press up the release control located under the front edge of the hood (at the center) and lift.
WARNING
Check that the hood locks properly when closed!
Engine compartment
1. Expansion tank - coolant
2. Power steering fluid reservoir
3. Washer fluid reservoir
4. Dipstick - engine oil
5. Radiator
6. Cooling fan
7. Oil filler cap - engine
8. Clutch/brake fluid reservoir
9. Relay/fuse box
10. Air cleaner
11. Battery (in trunk)
12. Data plate
WARNING
The cooling fan (6) may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
192 09 Maintenance and servicing
Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-3, API SL, or ACEA A1/B1. Lower quality oils may not
offer the same fuel economy, engine performance, or engine protection.
Volvo recommends Castrol.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine protection.
Consult your Volvo retailer or a trained and qualified Volvo service technician for recommendations on premium or
synthetic oils.
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Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is changed at the normal maintenance services. This oil is only used at customer
request, at additional charge. Please consult a trained and qualified Volvo service technician.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 104° F (40° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as such as SAE 5W -40 or 0W -40. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 104° F (40° C), SAE
5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
Extreme engine operation
Synthetic oils meeting SAE 0W -30 or 0W -40 and complying with oil quality requirements are recommended for driving
in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged
driving in mountainous areas.
193 09 Maintenance and servicing
Engine oil
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
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