warning VOLVO S60 2009 Owner´s Manual

09 Maintenance and servicing
Fluids
09
193
WARNING
•
Never remove the radiator cap while the
engine is warm. Wait until the vehicle
cools.
•
If it is necessary to top up the coolant
when the engine is warm, unscrew the
expansion tank cap slowly so that the
overpressure dissipates.
Clutch and brake fluid reservoir
G031030
The clutch and brake fluid should always be
above the MIN mark on the side of the reser-
voir. Check, without removing the cap, that
there is sufficient fluid in the reservoir.Fluid type: DOT 4+ boiling point >536 °F
(280 °C), P/N 9437433.
Replace: Every second year or 30,000 miles
(48,000 km). The fluid should be replaced once
a year or every 15,000 miles (24,000 km) when
driving under extremely hard conditions
(mountain driving, etc.).
Always entrust brake fluid changing to a
trained and qualified Volvo service technician.
Power steering fluid reservoir
ADD FULL
G027200
The fluid level should always be between the
ADD and FULL marks.Fluid type: Volvo synthetic power steering fluid
(Pentosin CHF 11S) P/N 1161529 or equiva-
lent.
Replace: No fluid change required.
NOTE
If a problem should occur in the power
steering system or if the vehicle has no elec-
trical current and must be towed, it is still
possible to steer the vehicle. However, keep
in mind that greater effort will be required to
turn the steering wheel.

09 Maintenance and servicing
Battery
09``195 Battery maintenance
The battery in your vehicle is located under the
floor of the trunk.
Driving habits and conditions, climate, the
number of starts, etc. all affect the service life
and function of the battery. In order for your
battery to perform satisfactorily, keep the fol-
lowing in mind:•
Check the fluid level in each cell in the bat-
tery every 24 months or every 15,000
1
miles (24,000 km), whichever is sooner. Do
not overfill.
•
Use a screw driver to open the caps or
cover and a flashlight to inspect the level.
•
If necessary, add distilled water. The level
should never be above the indicator.
•
The fluid level should be checked if the
battery has been recharged.
•
After inspection, be sure the cap over each
battery cell or the cover is securely in
place.
•
Check that the battery cables are correctly
connected and properly tightened. Route
ventilation hose through opening in floor
(see page 195)
•
Never disconnect the battery when the
engine is running, for example when
changing the battery.
•
The battery should be disconnected from
the vehicle when a battery charger is used
directly on the battery.
•
However, if the battery is being charged via
the connecting points in the engine com-
partment (see page 195), the battery must
be connected.WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
WARNING
•
Never expose the battery to open flame
or electric spark.
•
Do not smoke near the battery.
•
Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.
NOTE
Used batteries should be properly disposed
of at a recycling station or similar facility, or
taken to your Volvo retailer.Symbols:
Wear protection gogglesSee owner's manual for
detailsKeep away from children
1More frequently in warm climates.

09 Maintenance and servicing
Battery
09
197
WARNING
Ventilation hose:•
The battery generates hydrogen gas,
which is flammable and explosive. The
battery is fitted with a ventilation hose
which vents hydrogen gas out of the
battery compartment through a ventila-
tion opening in the bottom of this com-
partment. If the battery must be
replaced, it is essential that the ventila-
tion hose is properly connected to the
battery and that it is routed through the
ventilation opening provided (see illus-
tration).
•
Be sure the ventilation hose is free of
debris.
•
Only use replacement batteries equip-
ped with a ventilation hose. Consult a
trained and qualified Volvo service tech-
nician.NOTE
After the battery has been disconnected or
replaced, lock and unlock the vehicle with
the central locking system's remote control
to reactivate such features as the power
windows, moonroof, courtesy lighting, etc.

09 Maintenance and servicingReplacing bulbs
09198
When replacing bulbs, keep the following
points in mind:•
Never touch the glass of bulbs with your
fingers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.
•
The optional Active Bi-Xenon headlight
bulbs contain trace amounts of mercury.
These bulbs should always be disposed of
by an authorized Volvo retailer.
The following bulbs should only be replaced by
an authorized Volvo service technician:
•
Active Bi-Xenon headlights,
•
Courtesy (dome) lighting,
•
Reading lights,
•
Glove compartment lights
•
Turn signals and courtesy lights in the side
door mirrors
•
High-mounted brake lights
•
Diodes in the rear tail lightsNOTE
For information regarding any other bulbs
not mentioned in this section, please con-
tact your Volvo retailer or a trained and
authorized Volvo service technician.
Replacing bulbs at the front of the
vehicle
WARNING
•
The engine should not be running when
changing bulbs.
•
When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot.
G027278
All front bulbs (except the optional front fog
lights) are replaced from the engine compart-
ment.
WARNING
Active Bi-Xenon headlights (option) - due to
the high voltage used by these headlights,
these bulbs should only be replaced by a
trained and qualified Volvo service techni-
cian.Location of the bulbs in the headlight
housing
G028433
Side marker lightTurn signal

09 Maintenance and servicingFuses
09206
Replacing fuses
G027179
If an electrical component fails to function, it is
possible that a fuse has blown.
Fuses are located in four different places:
Relays/fuse box in the engine compart-
ment.Fuse box in the passenger compartment,
behind plastic cover.Fuse box in the passenger compartment,
on the edge of the dashboard.Fuse box in the cargo area.
A label on the inside of each cover indicates the
amperage and the electrical components that
are connected to each fuse.The easiest way to see if a fuse is blown is to
remove it. Pull the fuse straight out. If a fuse is
difficult to remove, you will find a special fuse
removal tool (and several extra fuses) in the
passenger compartment fuse box on the driv-
er's end of dashboard. From the side, examine
the curved metal wire (see the illustration
above) to see if it is broken. If so, put in a new
fuse of the same color and amperage (written
on the fuse). Spare fuses are stored in the fuse
box in the passenger compartment. If fuses
burn out repeatedly, have the electrical system
inspected by a trained and qualified Volvo
service technician.
WARNING
Never use metal objects or fuses with higher
amperage than those stated on the follow-
ing pages. Doing so could seriously damage
or overload the vehicle's electrical system.

11 Specifications
Weights
11
239
Max. loadsMax. roof load
220 lbs (100 kg)
Max. trailer weight:
– without brakes
– with brakes, 2” ball
A
– with brakes, 1 7/8” ball
1650 lbs (750 kg)
3300 lbs (1500 kg)
2000 lbs (900 kg)
Max. tongue weight:
165 lbs (75 kg)
Trailer weights below 2,650 lbs (1,200 kg)
110 lbs (50 kg)
Trailer weights above 2,650 lbs (1,200 kg)
165 lbs (75 kg)
AWhen driving for prolonged periods at temperatures above 86 °F (30 °C), the maximum recommended weight is 2000 lbs (900 kg).See also page 143 for additional information.
CAUTION
The maximum permissible axle loads and/
or the gross vehicle weight must not be
exceeded.
WARNING
When adding accessories, equipment, lug-
gage and other cargo to your vehicle, the
total capacity weight must not be exceeded.

11 Specifications
Bulbs
11
243
Bulb
Output
Type
Low beam headlight
55W
H7
Active Bi-Xenon headlight (option)
35W
D2S
High beam headlight
55W
HB3
Brake light, back-up light, rear fog light
21W
BA15s
Turn signals front/rear (amber bulb)
21W
BAU15s
Rear parking lights/side marker lights
5W
BAY15d
Footwell lighting, trunk lighting, license plate lighting
5W
SV8.5
Vanity mirror
1.2W
SV5.5
Front parking lights/side marker lights
5W
W2.1X9.5d
Turn signal in door mirror (amber bulb)
5W
W2.1X9.5d
Front fog lights
55W
H11
Glove compartment lighting
3W
BA9
WARNING
Active Bi-Xenon headlights (option) – due to
the high voltage used by these headlights,
these bulbs should only be replaced by an
authorized Volvo service technician.

11 SpecificationsElectrical system
11244
General information12-volt system with voltage controlled gener-
ator. Single wire system in which the chassis
and engine block are used as conductors,
grounded on the chassis.BatteryVoltage: 12 VVoltage
12 V
Cold start capacity
(CCA)
600 A
Reserve capacity
(RC)
120 min
Capacity (Ah)
70
If the battery must be replaced, replace it with
one with the same cold start capacity and
reserve capacity as the original (see the decal
on the battery).
WARNING
The distributor ignition system operates at
very high voltages. Special safety precau-
tions must be followed to prevent injury.
Always turn the ignition off when:
Replacing distributor ignition components
e.g. plugs, coil, etc.
Do not touch any part of the distributor igni-
tion system while the engine is running. This
may result in unintended movements and
body injury.
WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.GeneratorMax. current: 140 AStarter motorPower: 1.4 kWSpark plugsP/N272313-8 or equivalent
Gap: 0.028 – 0.032 in. (0.7 – 0.8 mm)Tightening torque: 22 ft. lbs. (30 Nm)
Firing order: 1-2-4-5-3.

12 Index
12250
JJack
location of........................................... 105
using...................................................169
Jacket hanger.......................................... 101KKeys......................................................... 108
Kickdown.................................................131LLabel information..................................... 234
Leather care............................................. 177
Load carriers............................................ 146
Locking steering wheel............................ 125
Locking the car................................112, 113
Long distance trips.................................. 149
Long loads - carrying............................... 103
MMaintenance, periodic............................. 185
Maintenance services.............................. 184
Multifilter with air quality sensor................ 91OOccupant safety........................................ 16
Oil quality................................................. 190
Opening/locking the trunk.......................112
Opening the trunk from the inside........... 113
Owner maintenance................................. 185PPaint - color code....................................180
Park assist.......................................150, 151
Passenger’s side front airbag, disabling. . . 25
Permissible axle weight........................... 163
PI seek..................................................... 223
Polishing.................................................. 177
Power seat................................................. 94Power steering, speed sensitive.............. 128
Power steering fluid................................. 193
P Park...................................................... 130
PROPOSITION 65 WARNING.................. 244
RRadiator................................................... 189
Radio........................................................ 219
Radio Broadcast Data System (RBDS).... 223
Rear park assist....................................... 150
Rear seat, folding backrests.................... 102
Rear suspension...................................... 246
Recalls, child restraints.............................. 44
Recirculation.............................................. 90
Refrigerant (A/C system)............................ 86
Refueling.................................................. 122
Registering child restraints........................ 44
Remote control........................................ 109
Reporting safety defects
Canada................................................. 17
USA....................................................... 16
Roadholding............................................ 128