service VOLVO S80 2007 Service Manual

The appearance of the engine compartment may vary depending on engine model.
Coolant expansion tank
Power steering fluid reservoir
Engine oil dipstick
Radiator
Air cleaner
Filler cap for engine oil
Brake fluid reservoir
Battery
Relay and fuse box
Washer fluid reservoir
WARNING
The cooling fan may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
WARNING
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to prevent
injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
194 06 Maintenance and specifications
Engine oil
Checking the engine oil
The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to
the first scheduled maintenance service.
See page 246 for oil specifications.
Refer to the Warranty and Service Records Information booklet for information on the oil change intervals.
Volvo recommends
oil products.
CAUTION
ProCarManuals.com

Brake fluid
Checking the level
The fluid reservoir is concealed under the round cover at the rear of the engine compartment. The round cover must be
removed first before the reservoir cap can be accessed.
The brake fluid should always be between the MIN and MAX marks on the side of the reservoir. Check, without
removing the cap, that there is sufficient fluid in the reservoir.
Fluid type : DOT 4+ boiling point >536°F (280°C), P/N 9437433
Replace : The fluid should be replaced according to the intervals specified in the Warranty and Service Records
Information booklet.
When driving under extremely hard conditions (mountain driving, etc), it may be necessary to replace the fluid more
often. Consult your Volvo retailer.
Always entrust brake fluid changing to a trained and qualified Volvo service technician.
WARNING
If the fluid level is below the MIN mark in the reservoir or if a brake-related message is shown in the information
display: DO NOT DRIVE. Have the car towed to a trained and qualified Volvo service technician and have the brake
system inspected.
Filling
Turn and open the cover.
Unscrew the reservoir cap and fill the fluid. The level must be between the MIN and MAX marks.
Power steering fluid
ProCarManuals.com

Check the level frequently. The fluid does not require changing. The fluid level must be between the MIN and MAX
marks. For capacities and recommended fluid grade, see page 248.
WARNING
If a problem should occur in the power steering system or if the vehicle has no electrical current and must be towed,
it is still possible to steer the vehicle. However, keep in mind that greater effort will be required to turn the steering
wheel.
CAUTION
Keep the area around the power steering fluid reservoir clean when checking.
198 06 Maintenance and specifications
Replacing bulbs
Introduction
All bulb specifications are listed on page 204
. The following bulbs should only be replaced by a trained and qualified
Volvo service technician:
Dome lighting
Reading lights
Glove compartment lighting
Turn signals in the door mirror
Approach lighting in the door mirror
Brake lights
Active Bi -Xenon and LED bulbs
WARNING
Active Bi -Xenon headlights (option) - due to the high voltage used by these headlights, these bulbs should only be
replaced by a trained and qualified Volvo service technician.
Turn off the lights and remove the remote key from the ignition before changing any bulbs.
Headlight housing
ProCarManuals.com

The entire headlight housing must be lifted out when replacing all front bulbs (except for the fog lights).
CAUTION
Never touch the glass of bulbs with your fingers. Grease and oils from your fingers vaporize in the heat and will
leave a deposit on the reflector, which will damage it.
NOTE
Always switch off the ignition before starting to replace a bulb.
The optional Bi -Xenon headlight bulbs contain trace amounts of mercury. These bulbs should always be disposed
of by a trained and qualified Volvo service technician.
Removing the headlight housing
1. Switch off the ignition by pressing quickly on the start/stop button and remove the remote key from the ignition
slot
1.
2. Withdraw the headlight housing's locking pins
.
3. Pull the headlight housing straight out
.
4. Unplug the wiring connector
by holding down the clip with your thumb and pulling the connector out.
CAUTION
Pull the connector, not the wiring.
5. Lift out the housing and place it on a soft surface to avoid scratching the lens.
1Does not apply to vehicles with the optional keyless drive.
199 06 Maintenance and specifications
Replacing bulbs
ProCarManuals.com

205 06 Maintenance and specifications
Wiper blades and washer fluid
Wiper blades
Service position
The wiper blades must be in the service (vertical) position for replacement or washing.
1. Switch off the ignition (ignition mode 0, see page 75
) and keep the remote key in the ignition slot1.
2. Move the right steering wheel lever up and hold it for at least 1 second. The wipers will then move to the vertical
position on the windshield.
The wipers return to the starting position when the vehicle is started.
1Does not apply to vehicles with the optional keyless drive.
Replacing the wiper blades
ProCarManuals.com

With the wipers in the service position, fold out the wiper arm from the windshield. Press the button on the wiper
blade attachment and pull the wiper blade straight out, parallel with the wiper arm.
Slide in the new wiper blade until it clicks into place.
Check that the blade is securely in place.
206 06 Maintenance and specifications
Wiper blades and washer fluid
Cleaning
NOTE
The wiper blades are different lengths. The blade on the driver's side is longer than the blade on the passenger side.
Clean the wiper blades with a lukewarm soap solution or car washing detergent.
Filling washer fluid
ProCarManuals.com

Never disconnect the battery when the engine is running (for example, when replacing the battery).
The service life and function of the battery is influenced by factors such as the number of starts, discharging, driving
style, driving conditions, climatic conditions etc.
Never use a quick charger to charge the battery.
WARNING
Never expose the battery to open flame or electric spark.
Do not smoke near the battery.
Battery fluid contains sulfuric acid. Do not allow battery fluid to contact eyes, skin, fabrics or painted surfaces. If
contact occurs, flush the affected area immediately with water. Obtain medical help immediately if eyes are affected.
NOTE
The life of the battery is shortened if it becomes discharged repeatedly.
208 06 Maintenance and specifications
Battery
Maintenance
Regularly check that the electrolyte level is correct and never fill above the level mark.
Check all cells. Use a large screwdriver or a coin to remove the cell caps. Each cell has its own maximum and
minimum level mark.
If necessary, top up with distilled water to the battery's maximum mark.
Tighten the cell caps thoroughly.
CAUTION
Always use distilled or deionized water (battery water).
Never fill above the level mark in the cell.
Changing
ProCarManuals.com

If an electrical component fails to function, this may be due to a blown fuse. The easiest way to see if a fuse is blown
is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult to remove, special fuse removal tools are located on the inside of the
fuse box covers.
2. From the side, examine the curved metal wire in the fuse to see if it is intact.
If the wire is broken, insert a new fuse of the same color and amperage (written on the fuse).
If fuses burn out repeatedly, have the electrical system inspected by a trained and qualified Volvo service technician.
WARNING
Never use fuses with higher amperage than those stated in the following tables. Doing so could overload the vehicle's
electrical system.
Location of the fuse boxes
Under the glove compartment
Engine compartment
Trunk
211 06 Maintenance and specifications
Fuses
Engine compartment
ProCarManuals.com

These fuses are all located in the engine compartment box. Fuses in are located under .
NOTE
Fuses 16-33 are 35-41 may be changed at any time when necessary.
Fuses 1-15, 34, and 42-44 are relays/ circuit breakers and should only be removed or replaced by a trained and
qualified Volvo service technician.
There is a special fuse removal tool on the underside of the cover.
212 06 Maintenance and specifications
Fuses

213 06 Maintenance and specifications
Fuses
ProCarManuals.com

The tires have wear indicator strips running across or parallel to the tread. The letters TWI are printed on the side of
the tire. When approximately 1/16" (1.6 mm) is left on the tread, these strips become visible and indicate that the tire
should be replaced. Tires with less than 1/16" (1.6 mm) tread offer very poor traction.
When replacing worn tires, it is recommended that the tire be identical in type (radial) and size as the one being
replaced. Using a tire of the same make (manufacturer) will prevent alteration of the driving characteristics of the
vehicle.
WARNING
The wheel and tire sizes for your Volvo are specified to meet stringent stability and handling requirements.
Unapproved wheel/ tire size combinations can negatively affect your vehicle's stability and handling. Approved tire
sizes are shown in the Tire inflation pressure tables beginning on page 221
.
Any damage caused by installation of unapproved wheel/tire size combinations will not be covered by your new
vehicle warranty. Volvo assumes no responsibility for death, injury, or expenses that may result from such
installations.
217 06 Maintenance and specifications
Wheels and tires
Remember that tires are perishable goods. As of 2000, the manufacturing week and year (Department of
Transportation (DOT) stamp) will be indicated with 4 digits (e.g. 1502 means that the tire illustrated was manufactured
during week 15 of 2002).
Tire age
Tires degrade over time, even when they are not being used. It is recommended that tires generally be replaced after
6 years of normal service. Heat caused by hot climates, frequent high loading conditions or Ultra Violet (U.V.)
exposure can accelerate the aging process.
ProCarManuals.com