battery VOLVO XC90 2003 User Guide

2003 VOLVO XC90
page 128 for the location of the washer fluid reservoir).
This is important since dirt is often splashed on the windshield during \
winter driving, requiring the
frequent use of the washers and wipers. Volvo Washer Solvent should be d\
iluted as follows:
Down to 14° F (-10° C): 1 part washer solvent and 4 parts water \
Down to 5° F (-15° C): 1 part washer solvent and 3 parts water
Down to 0° F (-18° C): 1 part washer solvent and 2 parts water
Down to -18° F (-28° C): 1 part washer solvent and 1 part water \
l Use Volvo Teflon Lock Spray in the locks.
NOTE: Avoid the use of de-icing sprays as they can cause damage to the locks.
W Winter/Wet driving modeÐenhanced vehicle traction
l Mode W will only function if the gear selector is in the (D)rive position.
l Press the button at the base of the gear selector to engage/disengage th\
is driving mode.
l An LED in the button will light up to indicate that W is engaged and thi\
s will also be displayed in the
instrument panel (see
page 24).
l This mode may be selected for starting/moving off on slippery roads.
* Synthetic oil is not used when the oil is changed at the normal mainte\
nance intervals except at owner
request and at additional charge. Please consult your Volvo retailer.
pg. 108 Starting and driving
Before a long distance trip
It is always worthwhile to have your vehicle checked at a Volvo retailer\
before driving long distances.
Your retailer will also be able to supply you with bulbs, fuses, spark p\
lugs and wiper blades for your use
in the event that problems occur.
As a minimum, the following items should be checked before any long trip\
:
l Check that engine runs smoothly and that fuel consumption is normal.
l Check for fuel, oil, and fluid leakage
l Check transmission oil level*.
l Check condition of drive belts.
l Check state of the battery's charge.
l Examine tires carefully (the spare tire as well), and replace those th\
at are worn. Check tire pressures.
l The brakes, front wheel alignment, and steering gear should be checked b\
y your Volvo retailer only.
l Check all lights, including high beams.
l Reflective warning triangles are legally required in some states/provinc\
es.
l Have a word with your Volvo retailer if you intend to drive in countries\
where it may be difficult to
obtain the correct fuel.
file:///K|/ownersdocs/2003/2003_XC90/03xc90_06b.htm (16 of 17)12/30/20\
06 4:18:59 PM

2003 VOLVO XC90
2 0 0 3
VOLVO XC90
Maintenance

pg. 123 Maintenance
Volvo maintenance124
Working on your vehicle126
Engine compartment128
Oils and fluids129
Battery maintenance134
Bulbs137
Fuses145
pg. 124 Maintenance
Volvo Maintenance
Maintenance Volvo advises you to follow the maintenance program outlined\
in the Warranty and
Service Records Information booklet. This maintenance program contains i\
nspections and services
necessary for the proper function of your vehicle. The maintenance servi\
ces contain several checks
which require special instruments and tools and therefore must be perfor\
med by a qualified technician.
To keep your Volvo in top condition, specify time-tested and proven Genu\
ine Volvo Parts and
Accessories.
The Federal Clean Air Act - U.S.
The Federal Clean Air Act requires vehicle manufacturers to furnish writ\
ten instructions to the ultimate
purchaser to assure the proper servicing and function of the components \
that control emissions. These
services, which are listed in the "Warranty and Service Records Informat\
ion booklet," are not covered
file:///K|/ownersdocs/2003/2003_XC90/03xc90_09a.htm (1 of 15)12/30/200\
6 4:19:02 PM

2003 VOLVO XC90

Reinforced lifting points
Working you your vehicle
Hoisting the vehicle
If a garage jack is used to lift the vehicle, the two jack attachments p\
oints should be used. They are
specially reinforced to bear the weight of the vehicle (see the illustr\
ation above). A garage jack can also
be placed under the front of the engine support frame. Take care not to \
damage the splash guard under
the engine. Ensure that the jack is positioned so that the vehicle canno\
t slide off it. Always use axle
stands or similar structures. The car's gross vehicle weight is between \
5770 lb (2630 kg) and 6080 lb
(2760 kg). Use a jack and stands rated for this weight.
If a two-post hoist is used to lift the vehicle, the front and rear lift\
arm pads should be centered under the
reinforced lift plates on the inboard edge of the sill rail (see illust\
ration).
Please note the following before you begin working on your vehicle:
Battery (see also
page 136 for more information on handling the battery)
l Ensure that the battery cables are correctly connected and tightened.
l Never disconnect the battery when the engine is running (e.g. when repl\
acing the battery).
l The battery contains acid that is both corrosive and poisonous. It is im\
portant that the battery is
handled in an environmentally friendly way. Let your Volvo retailer assi\
st you.
l Never use a fast charger to charge the battery. The battery cables shoul\
d be disconnected when
recharging.
file:///K|/ownersdocs/2003/2003_XC90/03xc90_09a.htm (4 of 15)12/30/200\
6 4:19:02 PM

2003 VOLVO XC90
6. Dipstick - engine oil
7. Filler cap - engine oil
8. Washer fluid reservoir
9. Power steering fluid reservoir
10. Expansion tank - coolant
11. Data plate
12. Battery (under floor in rear cargo area)
WARNING!
The cooling fan (4) may start or continue to operate (for up to 6 min\
utes) after the engine has been
switched off.
pg. 129 Maintenance
Oil and fluids
Oil quality
Engine oil must meet the minimum ILSAC specification GF-2, including ACE\
A A1, API SJ, SJ/CF and
SJ/Energy Conserving.
Your Volvo has been certified to standards using ILSAC oil specification\
GF-2 5W-30. Volvo
recommends use of oil with a quality rating equal to or higher than ILSA\
C GF-2. Equivalent and better
oils include ACEA A1, API SJ, SJ/CF, and SJ/Energy conserving. Lower qua\
lity oils may not offer the
same fuel economy, engine performance, or engine protection.
Volvo Cars recommends Castrol.
Depending on your driving habits, premium or synthetic oils may provide \
superior fuel economy and
engine protection. Consult your Volvo retailer for recommendations on pr\
emium or synthetic oils.
Oil additives must not be used.
NOTE: Synthetic oil is not used when the oil is changed at the normal maintena\
nce is carried out. This
oil is only used at customer request, at additional charge. Please consu\
lt your Volvo retailer.
Operation in hot climates.
When temperatures exceed 86° F (30° C) in your area, Volvo recom\
mends, for the protection of your
engine, that you use a heavier weight oil, such as SAE 10W-30. See the v\
iscosity chart below.
file:///K|/ownersdocs/2003/2003_XC90/03xc90_09a.htm (7 of 15)12/30/200\
6 4:19:02 PM

2003 VOLVO XC90
pg. 134 Maintenance
Battery Maintenance
The battery in your vehicle is located under the floor of the cargo comp\
artment.
Driving habits and conditions, climate, the number of starts, etc. all a\
ffect the service life and function of
the battery. In order for your battery to perform satisfactorily, keep t\
he following in mind:
l Check the fluid level in each cell in the battery every 24 months or eve\
ry 15,000* miles (24,000 km),
whichever is sooner. The fluid should be at the level shown in the illus\
tration above (A)**.
l Use a screw driver to open the caps and a flashlight to inspect the leve\
l.
l If necessary, add distilled water. The level should never be above the i\
ndicator (A**).
l The fluid level should be checked if the battery has been recharged.
l After inspection, be sure the cap over each battery cell is securely in \
place.
l Check that the battery cables are correctly connected and properly tight\
ened. Route ventilation hose
through opening in floor (see
page 135)
l Never disconnect the battery when the engine is running, for example whe\
n changing the battery.
l The battery should be disconnected from the vehicle when a battery charg\
er is used directly on the
battery.
l However, if the battery is being charged via the connecting points in th\
e engine compartment (see
page 102), the battery must be connected.
* More frequently in warm climates.
** The level indicator inside the battery could be designed in various w\
ays. See illustration.
file:///K|/ownersdocs/2003/2003_XC90/03xc90_09b.htm (1 of 23)12/30/200\
6 4:19:04 PM

2003 VOLVO XC90
Replacing the battery
1. Switch off the ignition.
2. Wait at least 5 minutes after switching off the ignition before disconne\
cting the battery so that
all information in the vehicle's electrical system can be stored in the \
control modules.
3. Remove the retaining bracket and unscrew the cover over the battery. \
Wait at least 5 minutes after
switching off the ignition before disconnecting the battery so that all \
information in the vehicle's
electrical system can be stored in the control modules.
4. Disconnect the negative (ground) cable first.

5. Disconnect the positive cable and pull the ventilation hose (see nex\
t page) from the battery.
6. Lift out the old battery and put a new battery into place.
7. Connect the positive cable first.
8. Connect the negative (ground) cable.
9. Be sure that the ventilation hose (see below) is securely connected\
to the battery and that the other end
of the hose is properly routed through the ventilation opening in the fl\
oor of the battery compartment.
file:///K|/ownersdocs/2003/2003_XC90/03xc90_09b.htm (3 of 23)12/30/200\
6 4:19:04 PM

2003 VOLVO XC90
10. Reinstall the cover and retaining bracket and screw it securely in p\
lace.

ventilation hose
WARNING!
- Never expose the battery to open flame or electric spark.
- Do not smoke near the battery.
- Battery fluid contains sulfuric acid. Do not allow battery fluid to co\
ntact eyes, skin, fabrics or
painted surfaces. If contact occurs, flush the affected area immediately\
with water. Obtain medical
help immediately if eyes are affected.
pg. 136 Maintenance
Battery Maintenance (contd)
WARNING!
Ventilation hose: The battery generates hydrogen gas, which is flammable and explosive. T\
he
battery is fitted with a ventilation hose which vents hydrogen gas out o\
f the battery compartment
through a ventilation opening in the bottom of this compartment. If the \
battery must be replaced, it is
essential that the ventilation hose is properly connected to the battery\
and that it is routed through the
ventilation opening provided (see illustration).
Be sure the ventilation hose is free of debris. Only use replacement bat\
teries equipped with a
ventilation hose. Consult your Volvo retailer.
NOTE: After the battery has been disconnected or replaced, lock and unlock the\
vehicle with the central
file:///K|/ownersdocs/2003/2003_XC90/03xc90_09b.htm (4 of 23)12/30/200\
6 4:19:04 PM

2003 VOLVO XC90
locking system's remote control to reactivate such features as the power\
windows, moonroof, courtesy
lighting, etc.
WARNING!
PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories contain lead and lead \
compounds, chemicals known
to the state of California to cause cancer and reproductive harm. Wash h\
ands after handling.
pg. 137 Maintenance
Bulbs
The following bulbs are used in the vehicle:
1. Low beam/high beam - 55W H7
2. Bi-Xenon headlight (option) - 35W D2R
3. Backup light - 21 W BA15
4. Brake light - 21W BA15
5. Turn signals, rear - PY21W(amber bulb)
6. Turn signals, front - H21W
7. Door step courtesy light/cargo area lighting - W5W
8. Vanity mirror - 1,2W
9. License plate lighting/parking light in headlight/side marker light, \
rear W5W
Side turn signal - W5W (amber bulb)
10. Fog lights, front - 55W H1
11. Fog light, rear - 21W BA5
file:///K|/ownersdocs/2003/2003_XC90/03xc90_09b.htm (5 of 23)12/30/200\
6 4:19:04 PM

2003 VOLVO XC90
Three-way catalytic converter cautions
l Keep your engine properly tuned. Certain engine malfunctions, particular\
ly involving the electrical,
fuel or distributor ignition systems, may cause unusually high three-way\
catalytic converter
temperatures. Do not continue to operate your vehicle if you detect engi\
ne misfire, noticeable loss of
power or other unusual operating conditions, such as engine overheating \
or backfiring. A properly tuned
engine will help avoid malfunctions that could damage the three-way cata\
lytic converter.
l Do not park your vehicle over combustible materials, such as grass or le\
aves, which can come into
contact with the hot exhaust system and cause such materials to ignite u\
nder certain wind and weather
conditions.
l Excessive starter cranking (in excess of one minute), or an intermitte\
ntly firing or flooded engine can
cause three-way catalytic converter or exhaust system overheating.
l Remember that tampering or unauthorized modifications to the engine, the\
Electronic Control
Module, or the vehicle may be illegal and can cause three-way catalytic \
converter or exhaust system
overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components\
.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converte\
rs.
pg. 155 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in \
which the chassis and engine
block are used as conductors, grounded on the chassis. Battery 2.5TT6
Voltage 12 V12 V
file:///K|/ownersdocs/2003/2003_XC90/03xc90_10.htm (7 of 10)12/30/2006\
4:19:05 PM

2003 VOLVO XC90
Cold start capacity
(CCA) 520 A
600 A
Reserve capacity (RC) 90
min 115 min
If you must replace your battery, be sure to replace it with a battery o\
f the same cold start capacity and
reserve capacity as the original (See the decal on the battery). Generator max. current 140 A*160 A
Starter motor, power 1.4 kW 1.7 kW
Spark plugs P/N272313-8 or equivalent
Gap 0.028-0.032 in.0.7-0.8
mm
Tightening torque 22 ft. lbs. (30 Nm)
Firing order 1-2-4-5-3 1-5-3-6-2-4
* Models equipped with the optional rear A/C unit have 160 A generators.\

pg. 156 Specifications
Bulbs
Bulbs OutputSocket
Low beam 55 W H7
High beam 55 W H7
Bi-Xenon headlights
(option) 35 W
D2R
Fog lights, front 55 W H 1
Parking lights, front 5W5 W2.1x9.5d
Turn signals, front 21 W PY (amber)
Turn signals, rear 21 W PY (amber)
Parking lights, rear 5 W BA15
Brake light 21 W BA15
Back up lights 21 W BA15
Fog light, left rear 5 W BA15
License plate lighting 5 W W 2.1x9.5 d
file:///K|/ownersdocs/2003/2003_XC90/03xc90_10.htm (8 of 10)12/30/2006\
4:19:05 PM