maintenance VOLVO XC90 2006 Owners Manual

1
DearVolvoownerWehopeyouwillenjoymanyyearsofdrivingpleasureinyourVolvo.Thecarhasbeendesignedforthesafetyandcomfortofyouandyour
passengers.Volvoisoneofthesafestcarsintheworld.YourVolvohasalsobeendesignedtosatisfyallcurrentsafetyandenvironmental
requirements.
Inordertoincreaseyourenjoymentofthecar,werecommendthatyoufamiliariseyourselfwiththeequipment,instructionsandmaintenance
informationcontainedinthisowner’smanual.
ThankyouforchoosingVolvo!
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4VolvoCarCorporationandtheenvironmentCleanairinthepassenger
compartmentAsophisticatedaircleaningsystem,IAQS
1
(InteriorAirQualitySystem)ensuresthatthe
airinthepassengercompartmentiscleaner
thantheairoutside.
Thesystemconsistsofanelectronicsensor
andacarbonfilter.Theairintakeisclosedif
thelevelofreducinggasesandoxidising
gases,e.g.carbonmonoxide,becomestoo
high,forexampleinheavytowntraffic,
queuesandtunnels.Theentryofnitrous
oxides,ground-levelozoneandhydrocarbons
ispreventedbythecarbonfilter.TextilestandardTheinteriorofaVolvoisdesignedtobe
healthyandsafe-evenforpeoplewith
contactallergiesandforasthmasufferers.
Extremeattentionhasbeengiventochoosing
environmentally-compatiblematerials.This
meansthattheyalsofulfiltherequirementsof
theÖko-Tex100ecologicalstandard-a
majoradvancetowardsahealthiercabin
environment.
Öko-Texcertificationcoversseatbelts,
carpets,threadandfabricsforexample.Even
theleatherupholsteryundergoeschromium-freetanningwithnaturalplantsubstances
andmeetstherequirements.
Volvoworkshopsandthe
environmentRegularmaintenancecarriedoutbyan
authorisedVolvoworkshopcreatesthe
conditionsforlongservicelifeandlowfuel
consumption,andcontributestoacleaner
environment.WhenVolvo’sworkshopsare
entrustedwiththerepairandmaintenanceof
thecar,itbecomespartofoursystem.We
makeclearenvironmentaldemands
regardingthewayinwhichworkshopsare
designedinordertopreventspillsand
dischargesintotheenvironment,andthis
includesthethoroughcollectionandsorting
ofthegaseous,liquidandsolidwastethat
arisesinourworkshops.Ourworkshopstaff
havetheknowledgeandthetoolsrequiredto
guaranteegoodenvironmentalcare.
ReducingenvironmentalimpactYoucanhelpreduceenvironmentalimpact,
forexample,bypurchasingeco-labelledcar
careproductsandbyservicingand
maintainingthecaraccordingtotheinstruc-
tionsintheowner’smanual.
Thefollowinghintswillhelpyoutodoyourbit
fortheenvironment:
Ensurethatyourtyrepressuresare
correct.Poorlyinflatedtyresincreasefuel
consumption.Ifanyofthehighertyre
pressuresrecommendedbyVolvoare
usedthenfuelconsumptiondecreases.
Sincearoofrackandski
boxincreaseair
resistance,leadingto
significantlyhigherfuel
consumption,they
shouldberemoved
immediatelyafteruse.
Removeunnecessaryitemsfromthecar-
thegreatertheloadthehigherthefuel
consumption.
Isyourcarequippedwithanengineblock
heater?Ifso,useitforafewhoursbefore
startingfromcoldtoreducefuel
consumptionandexhaustemissions.
Drivegently!Avoidacceleratingand
brakingtoohard.
1.Option.
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7 Contents
Safety9
Instrumentsandcontrols37
Climatecontrol67
Interior79
Locksandalarm99
Startinganddriving111
Wheelsandtyres147
Carcare163
Maintenanceandservice169
Infotainmentsystem197
Technicaldata235
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169
Maintenanceandservice
Volvoservice170
Self-maintenance171
Bonnetandenginecompartment172
Diesel173
Oilsandfluids174
Wiperblades178
Battery179
Replacingbulbs182
Fuses190
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170 MaintenanceandserviceVolvoserviceVolvoserviceprogrammeBeforethecarleftthefactory,itwas
thoroughlytestdriven.Itwascheckedagain
inaccordancewithVolvoCarCorporation
regulationsbeforeitwashandedovertoyou.
TokeepyourVolvoassafeandreliableas
possible,followtheVolvoserviceprogramme
specifiedintheServiceandWarranty
Booklet.HaveanauthorisedVolvoworkshop
carryoutserviceandmaintenancework.
Volvoworkshopshavethepersonnel,special
toolsandserviceliteraturetoguaranteethe
highestqualityofservice.SpecialservicemeasuresCertainservicemeasures,whichaffectthe
car’selectricalsystem,canonlybe
performedusingelectronicequipment
speciallydevelopedforyourcar.Always
contactanauthorisedVolvoworkshopbefore
beginningorperformingserviceworkthat
affectstheelectricalsystem.
InstallingaccessoriesTheincorrectconnectionandinstallationof
accessoriescannegativelyaffectthecar’s
electricalsystem.Certainaccessoriesonly
functionwhentheappropriatesoftwarehas
beenprogrammedintothecar’selectrical
system.AlwayscontactanauthorisedVolvo
workshopbeforeinstallingaccessories
whichareconnectedtooraffectthe
electricalsystem.RecordingvehicledataOneormoreofthecomputersinyourVolvo
arecapableofrecordingdetailedinformation.
Thisinformationisintendedforusein
researchtoenhancesafetyandfor
diagnosingfaultsinsomeofthein-car
systems.Thedatamayincludedetails
regardingseatbeltusebythedriverand
passengers,thefunctionsofvariousvehicle
systemsandmodules,andstatusinformation
abouttheengine,throttle,steering,brakes
andothersystems.Thisdatacanalsoinclude
detailsofthewaythecarisdriven.Thistype
ofinformationcaninclude,withoutbeing
limitedto,specificdetailssuchasvehicle
speed,theuseofthebrakeandaccelerator
pedalsandsteeringwheelposition.This
lattertypeofdatacanbestoredforalimited
periodwhilethecarisbeingdrivenand
subsequentlyduringacollisionoranear-collision.VolvoCarCorporationwillnot
disclosethestoredinformationwithout
consent.However,VolvoCarCorporation
maybeforcedtodisclosetheinformationdue
tonationallegislation.VolvoCarCorporation
anditsworkshopsmayalsoreadandusethe
information.
IMPORTANT!FortheVolvowarrantytoapply,check
andfollowtheinstructionsintheService
andWarrantyBooklet.
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171 Maintenanceandservice
Self-maintenanceBeforestartingworkonthecarBattery
Checkthatthebatterycablesarecorrectly
connectedandtightened.
Neverdisconnectthebatterywhenthe
engineisrunning(e.g.ifreplacingthe
battery).
Neveruseaquickchargertochargethe
battery.Thebatterycablesmustbediscon-
nectedwhenchargingthebattery.
Thebatterycontainsacidthatisboth
corrosiveandtoxic.Handlethebatteryinan
environmentally-suitableway.LetyourVolvo
dealerassistyou.
CheckregularlyCheckthefollowingatregularintervals,for
example,whenrefuelling:
Coolant-Thelevelmustbebetweenthe
MINandMAXmarksontheexpansion
tank.
Engineoil-Thelevelmustbebetween
theMINandMAXmarks.
Powersteeringfluid-Thelevelmustbe
betweentheMINandMAXmarks.
Washerfluid-Thereservoirshouldbe
wellfilled.Usewasherantifreezeat
temperaturesaroundfreezing.
Brakeandclutchfluid-Thelevelmustbe
betweentheMINandMAXmarks.
LiftingthecarIfthecarisliftedwithaworkshopjack;
positionthejackwiththefrontedgeonthe
subframe.
Donotdamagethesplashguardunderthe
engine.Ensurethatthejackispositionedso
thatthecarcannotslideoff.Alwaysuseaxle
standsorthelike.
Ifyouliftthecarusingatwopillarworkshop
lift,ensurethatthefrontandrearliftarmsare
fixedundertheliftingpointsonthedoorsill.
Seetheillustration.
WARNING!
Highvoltageoutputfromtheignition
system.Thevoltageintheignitionsystem
isdangerous.Theignitionmusttherefore
alwaysbeswitchedoffforworkinthe
enginecompartment.
Donottouchthesparkplugsorignition
coilswhentheignitionisonortheengine
ishot.
WARNING!
Bearinmindthattheradiatorfanmaystart
automaticallysometimeaftertheengine
hasbeenswitchedoff.
Alwayshavetheenginecleanedbya
workshop.Thereisariskoffireifthe
engineishot.
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172 MaintenanceandserviceBonnetandenginecompartmentOpeningthebonnet–Pullthehandleonthefarleft(orrightif
thecarisRHD)underthedashboard.You
willhearwhenthelockreleases.
–Insertyourhandtotherightunderthe
frontedgeofthebonnet(belowthe
grille).
–Pressupthesafetycatchhandle.
–Releasethehandleandopenthebonnet.
EnginecompartmentTheappearanceoftheenginecompartment
mayvaryslightlyduetoenginevariant.
However,thecomponentslistedareinthe
samepositions.
1.Clutchandbrakefluidreservoir
2.Relayandfuses
3.Airfilter.(Thecoverhasadifferent
designdependingonenginevariant.)
4.Radiator
5.Engineoildipstick
6.Engineoilfilling
7.Washerfluidreservoir
8.Powersteeringfluidreservoir
9.Expansiontank,coolingsystem10.Chassisdataplate
11.Battery(incargocompartment)
56
1
2
3 4789
10
11
WARNING!
Checkthatthebonnetlocksproperly
whenyoucloseit!
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173 Maintenanceandservice
DieselFuelsystemDieselenginesaresensitivetocontaminants.
Onlyusedieselfuelfromawell-knownoil
companythatfulfilstherequirementsfor
recommendedfuelgradeasdescribedon
page244.Neverusedieselofdubious
quality.Specialdieselfueldesignedfor
outsidetemperaturesaroundfreezingpointis
availablefromthemajoroilcompanies.This
fuelislessviscousatlowtemperaturesand
reducestheriskofwaxbuildingupinthefuel
system.
Theriskofcondensationbuildingupinthe
tankisreducedifthetankiskeptwellfilled.
Makesurethattheareaaroundthefillerpipe
iscleanwhenrefuelling.
Avoidspillingontothepaintwork.Washoff
anyspillswithdetergentandwater.EmptytankNospecialproceduresarerequiredifthe
tankisrundry.Thefuelsystemisbled
automaticallyiftheignitionswitchiskeptin
positionIIforapprox.60secondsbeforethe
startattempt.
Drainingcondensationfromthe
fuelfilterThefuelfilterseparatescondensationfrom
thefuel.Condensationcandisruptengine
operation.
Thefuelfiltermustbedrainedattheintervals
specifiedintheServiceandWarranty
Bookletorifyoususpectthatthecarhas
beenfilledwithcontaminatedfuel.IMPORTANT!Dieseltypefuelswhichmustnotbeused:
specialadditives,MarineDieselFuel,fuel
oil,RME(RapeMethylEster),vegetable
oil.
Thesefuelsdonotfulfiltherequirements
inaccordancewithVolvorecommenda-
tionsandgenerateincreasedwearand
enginedamagethatisnotcoveredbythe
Volvowarranty.
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174 MaintenanceandserviceOilsandfluidsEnginecompartmentdecalforoilgradeVolvorecommendsoilproducts.
Usingoilofahigherthanspecifiedgradeis
permitted.Volvorecommendsusinganoilof
ahighergradethanthatspecifiedonthedecalforadversedrivingconditions.See
page239.
AdversedrivingconditionsChecktheoillevelmorefrequentlyforlong
journeys:
towingacaravanortrailer.
inmountainousregions.
athighspeeds.
intemperaturescolderthan–30°Cor
hotterthan+40°C.
shorterdrivingdistances(shorterthan
10km)atlowtemperatures(under5°C).
Thismayresultinabnormallyhighoiltemper-
atureoroilconsumption.
Checkingandchangingthe
engineoilandoilfilterChangetheoilandoilfilterinaccordance
withtheintervalsspecifiedintheServiceand
WarrantyBooklet.
Checkingtheoillevelinanewcaris
especiallyimportantbeforethefirst
scheduledoilchange.TheServiceand
WarrantyBookletspecifiestheodometer
readingsforoilchanges.
Volvorecommendscheckingtheoillevel
every2500km.Themostaccuratemeasure-
mentsaremadeonacoldenginebefore
starting.Themeasurementwillbeinaccurate
iftakenimmediatelyaftertheengineis
switchedoff.Thedipstickwillindicatethat
thelevelistoolowbecausetheoilhasnot
hadtimetoflowdownintotheoilsump.
IMPORTANT!Alwaysuseoiloftheprescribedgrade,
seetheenginecompartmentdecal.
Checktheoillevelfrequentlyandchange
theoilregularly.
Theenginewillbedamagediflower
gradeoilisusedorifthecarisdriven
withtheoilleveltoolow.
IMPORTANT!Whenfillingoiltotopupalowoillevel,
theoilbeingfilledmustbeofthesame
gradeandviscosityastheoilinthe
engine.
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175 Maintenanceandservice
OilsandfluidsTheoillevelmustbewithintheareamarked
onthedipstickCheckingtheoilinacoldengine:
–Wipethedipstickcleanbeforechecking
thelevel.
–Checktheoillevelusingthedipstick.The
oillevelmustbebetweentheMINand
MAXmarks.
–IfthelevelisclosetotheMINmark,start
bytoppingupwith0.5litresofoil.Topup
untiltheoillevelisnearertheMAXthan
theMINmarkonthedipstick.See
page240forcapacities.
Checkingtheoilinawarmengine:
–Parkthecaronalevelsurface,switchoff
theengineandwait10–15minutesto
allowtheoiltimetorunbacktothesump.–Wipethedipstickcleanbeforechecking
thelevel.
–Checktheoillevelusingthedipstick.The
oillevelmustbebetweentheMINand
MAXmarks.
–IfthelevelisclosetotheMINmark,start
bytoppingupwith0.5litresofoil.Topup
untiltheoillevelisnearertheMAXthan
theMINmarkonthedipstick.See
page240forcapacities.
IMPORTANT!NeverfillabovetheMAXmark.Oil
consumptionmayincreaseiftoomuchoil
ispouredintotheengine.
WARNING!
Donotspilloilontothehotexhaust
manifoldduetotheriskoffire.
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