warning YAMAHA AEROX50 2006 Owner's Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6
EAU23110
Checking and lubricating the
throttle grip and cable The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated or
replaced at the intervals specified in the
periodic maintenance chart.
EAU23170
Lubricating the front and rear
brake levers The pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic main-
tenance and lubrication chart.
EAU23190
Checking and lubricating the
centerstand The operation of the centerstand
should be checked before each ride,
and the pivots and metal-to-metal con-
tact surfaces should be lubricated if
necessary.
WARNING
EWA11300
If the centerstand does not move up
and down smoothly, have a Yamahadealer check or repair it.
Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)ZAUM0061
1. Centerstand
Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)
1
ZAUM0455

PERIODIC MAINTENANCE AND MINOR REPAIR
6-17
6
EAU23271
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
CAUTION:
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU23280
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
WARNING
EWA10750
Securely support the vehicle so thatthere is no danger of it falling over.
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
ZAUM0296

PERIODIC MAINTENANCE AND MINOR REPAIR
6-19
6
NOTE:Make sure that the scooter is posi-
tioned straight up when checking theelectrolyte level.
2. Remove panel A. (See page 6-5.)
3. Check the electrolyte level in the
battery.NOTE:The electrolyte should be between theminimum and maximum level marks.
4. If the electrolyte is at or below the
minimum level mark, add distilled
water to raise it to the maximum
level mark.
WARNING
EWA10760


Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.


Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.


KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
CAUTION:
ECA10610
Use only distilled water, as tap water
contains minerals that are harmfulto the battery.
5. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
To store the battery
1. If the scooter will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check the specif-
ic gravity of the electrolyte at least
once a month and fully charge the
battery whenever necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals and
1. Maximum level mark
2. Minimum level mark1
2
+
UPPER
LOWER
ZAUM0106

PERIODIC MAINTENANCE AND MINOR REPAIR
6-21
6
EAUM2110
Replacing the headlight bulb If the headlight bulb burns out, replace
it as follows.CAUTION:
ECA10670
It is advisable to have a Yamahadealer perform this job.
1. Remove cowling A. (See page
6-5.)
2. Disconnect the headlight coupler.
3. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the defective bulb.
WARNING
EWA10790
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooleddown.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
5. Connect the coupler.
6. Install the cowling.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24131
Replacing the tail/brake light
bulb 1. Remove the tail/brake light lens by
removing the screws.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.CAUTION:
ECA10680
Do not overtighten the screws, oth-erwise the lens may break.
1. Headlight bulb holder
1
ZAUM0283
ZAUM0284

PERIODIC MAINTENANCE AND MINOR REPAIR
6-23
6
EAU25941
Troubleshooting charts Starting problems or poor engine performance
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wet
Dry
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.The engine does not start.
Check the battery.
Open the throttle halfway and operate
the electric starter.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.The battery is good.
Check the electrolyte and battery
lead connections, and charge the
battery if necessary.The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the compressoin.

PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
6 Engine overheating
WARNING
EWA10400


Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.


After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.

SCOOTER CARE AND STORAGE
7-2
7 After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.
WARNING
EWA10940


Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.


Before operating the scooter
test its braking performanceand cornering behavior.
CAUTION:
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.

SCOOTER CARE AND STORAGE
7-4
7
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.
5. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30°C (90 °F)]. For more information
on storing the battery, see page
6-18.
NOTE:Make any necessary repairs beforestoring the scooter.

SPECIFICATIONS
8-2
8
Manufacturer/model:
MICHELIN / PILOT SPORT
Manufacturer/model:
PIRELLI / EVO21Rear tire:Type:
Tubeless
Size:
140/60-13 57L
Manufacturer/model:
MICHELIN / PILOT SPORT
Manufacturer/model:
PIRELLI / EVO22Loading:Maximum load:
180 kg (397 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
150 kPa (22 psi) (1.50 kgf/cm²)
Rear:
150 kPa (22 psi) (1.50 kgf/cm²)
Loading condition:
90–180 kg (198–397 lb)
Front:
160 kPa (23 psi) (1.60 kgf/cm²)
Rear:
170 kPa (25 psi) (1.70 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
13xMT3.00Rear wheel:Wheel type:
Cast wheel
Rim size:
13xMT3.50Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
80.0 mm (3.15 in)Rear suspension:Type:
Unit swingSpring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
70.0 mm (2.76 in)
Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
CB4-LB(GS), YB4L-B(YUASA)
Voltage, capacity:
12 V, 4.0 AhHeadlight:Bulb type:
IncandescenceBulb voltage, wattage x quantity:Headlight:
12 V, 35 W/35.0 W × 1
Tail/brake light:
12 V, 21.0 W/5.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Meter lighting:
12 V, 1.2 W × 2
High beam indicator light:
12 V, 2.0 W × 1
Oil level warning light:
12 V, 2.0 W × 1
Turn signal indicator light:
12 V, 2.0 W × 1

SPECIFICATIONS
8-3
8
Coolant temperature warning light:
12 V, 1.2 W × 1Fuses:Main fuse:
7.5 A