lock YAMAHA AEROX50 2009 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Tachometer (if equipped) ................3-3
Fuel gauge ......................................3-4
Handlebar switches ........................3-4
Front brake lever ............................3-5
Rear brake lever .............................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converters ........................3-7
2-stroke engine oil ..........................3-8
Kickstarter .......................................3-9
Rider seat .......................................3-9
Storage compartments .................3-10
Adjusting the shock absorber
assembly (if equipped) ..............3-11FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling and panel ....................... 6-6
Checking the spark plug ................. 6-7
Final transmission oil ...................... 6-8
Coolant ........................................... 6-9
Cleaning the air filter element ...... 6-10
Adjusting the carburetor ............... 6-11
Checking the throttle cable free
play ........................................... 6-11
Tires ............................................. 6-12
Cast wheels .................................. 6-13
Checking the front and rear brake
lever free play ........................... 6-14Checking the front and rear
brake pads ................................ 6-14
Checking the brake fluid level ...... 6-15
Changing the brake fluid .............. 6-16
Checking and lubricating the
throttle grip and cable ............... 6-16
Lubricating the front and rear
brake levers .............................. 6-16
Checking and lubricating the
centerstand ............................... 6-17
Checking the front fork ................. 6-17
Checking the steering .................. 6-18
Checking the wheel bearings ....... 6-18
Battery ......................................... 6-19
Replacing the fuse ....................... 6-20
Replacing the headlight bulb ....... 6-21
Replacing the tail/brake light
bulb ........................................... 6-22
Replacing a turn signal light
bulb ........................................... 6-22
Troubleshooting ........................... 6-23
Troubleshooting charts ................ 6-24
SCOOTER CARE AND STORAGE... 7-1
Care ............................................... 7-1
Storage .......................................... 7-3
SPECIFICATIONS ............................ 8-1
CONSUMER INFORMATION............ 9-1
Identification numbers .................... 9-1U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM

DESCRIPTION
2-1
2
EAU10410
Left view
1
23
4
6 8
9
7
5
1. Rear brake lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Speedometer unit (page 3-3)
4. Main switch/steering lock (page 3-1)
5. Final transmission oil filler cap (page 6-8)
6. Centerstand (page 6-17)
7. Kickstarter (page 3-9)
8. Air filter element (page 6-10)9. Coolant level check window (page 6-9)U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU10640
ON“”
All electrical circuits are supplied with
power, and the engine can be started.
The key cannot be removed.TIPThe headlight, meter lighting and tail-
light come on automatically when theengine is started.
EAU10661
OFF“”
All electrical systems are off. The key
can be removed.
WARNING
EWA10061
Never turn the key to“” or“”
while the vehicle is moving. Other-
wise the electrical systems will be
switched off, which may result inloss of control or an accident.
EAU10670
CHECK“”
The 2-stroke engine oil level warning
light should come on. (See page 3-2.)
EAU10681
LOCK“”
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering1. Turn the handlebars all the way to
the left.
2. Push the key in from the“” posi-
tion, and then turn it to“” while
still pushing it.
3. Remove the key.To unlock the steering
Push the key in, and then turn it to“”
while still pushing it.
PUSHOPEN
ZAUM0253
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU12900
Front brake lever The front brake lever is located on the
right handlebar grip. To apply the front
brake, pull this lever toward the handle-
bar grip.
EAU12950
Rear brake lever The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the handle-
bar grip.
EAUM2081
Fuel tank cap To remove the fuel tank cap
1. Open the fuel tank cap lock cover.
2. Insert the key into the lock and turn
it 1/4 turn counterclockwise. The
lock will be released and the fuel
tank cap can be removed.
To install the fuel tank cap
1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key clockwise to the orig-
inal position, and then remove it.
3. Close the lock cover.
1. Front brake lever
1
ZAUM0084
1. Rear brake lever
1
ZAUM0085
1. Fuel tank cap
1
ZAUM0262
U3C6E1E0.book Page 5 Friday, August 8, 2008 10:09 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
TIPThe fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap isnot properly installed and locked.
WARNING
EWA11141
Make sure that the fuel tank cap is
properly installed before riding.Leaking fuel is a fire hazard.
EAU13212
Fuel Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10881
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, followthese instructions.
1. Before refueling, turn off the en-
gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters and
clothes dryers.
2. Do not overfill the fuel tank. Stop
filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10071]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15151
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-1. Fuel tank filler tube
2. Fuel level
1
2
ZAUM0020
U3C6E1E0.book Page 6 Friday, August 8, 2008 10:09 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
EAUS1050
Kickstarter To start the engine, push the kickstarter
down lightly with your foot until the
gears engage, and then push it down
smoothly but forcefully.
EAU14160
Rider seat To open the rider seat
1. Place the scooter on the center-
stand.
2. Insert the key into the main switch,
and then turn it counterclockwise.TIPDo not push inward when turning thekey.
3. Fold the rider seat up.
To close the rider seat
1. Fold the rider seat down, and then
push it down to lock it in place.2. Remove the key from the main
switch if the scooter will be left un-
attended.
TIPMake sure that the seat is properly se-cured before riding.
1. Kickstarter
1
ZAUM0146
1. Seat
1
ZAUM0264
U3C6E1E0.book Page 9 Friday, August 8, 2008 10:09 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
EAUM2530
Storage compartments This vehicle is equipped with two stor-
age compartments.
Storage compartment A
Storage compartment A is located un-
der the rider seat. (See page 3-9.)
WARNING
EWA10961


Do not exceed the load limit of 3
kg (7 lb) for the storage com-
partment.


Do not exceed the maximum
load of 180 kg (397 lb) for the ve-hicle.
NOTICE
ECA10080
Keep the following points in mind
when using the storage compart-
ment.

Since the storage compartment
accumulates heat when ex-
posed to the sun, do not store
anything susceptible to heat in-
side it.


To avoid humidity from spread-
ing through the storage com-
partment, wrap wet articles in a
plastic bag before storing them
in the compartment.


Since the storage compartment
may get wet while the scooter is
being washed, wrap any articles
stored in the compartment in a
plastic bag.


Do not keep anything valuable
or breakable in the storage com-partment.
To store a helmet in the storage com-
partment, place the helmet upside-
down with the front facing forward.
TIP

Some helmets cannot be stored in
the storage compartment because
of their size or shape.


Do not leave your scooter unat-tended with the seat open.
Storage compartment B
Storage compartment B is located in
front of the rider seat.
To open the storage compartment
1. Insert the key into the lock, and
then turn it clockwise.
2. Fold the storage compartment
cover up.
1. Storage compartment A
1
ZAUM0265
1. Storage compartment lock
2. Open.
1 2ZAUM0266
U3C6E1E0.book Page 10 Friday, August 8, 2008 10:09 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-11
3To close the storage compartment
1. Fold the storage compartment
cover down.
2. Turn the key counterclockwise,
and then remove it.
EAU14832
Adjusting the shock absorber
assembly (if equipped) This shock absorber assembly is
equipped with a spring preload adjust-
ing ring.NOTICE
ECA10101
To avoid damaging the mechanism,
do not attempt to turn beyond themaximum or minimum settings.
Adjust the spring preload as follows.
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring in direction (a). To de-crease the spring preload and thereby
soften the suspension, turn the adjust-
ing ring in direction (b).
Align the appropriate notch in the ad-
justing ring with the position indicator
on the shock absorber.
WARNING
EWA10221
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.

Do not tamper with or attempt to
open the cylinder assembly.


Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.
1. Spring preload adjusting ring
2. Position indicator
(b) (a)1
2ZAUM0294
Spring preload setting:
Minimum (soft):
(b)
Standard:
middle
Maximum (hard):
(a)
U3C6E1E0.book Page 11 Friday, August 8, 2008 10:09 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6
EAU22500
Rear brake pads
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 2 mm (0.08 in),
have a Yamaha dealer replace the
brake pads as a set.
EAU22580
Checking the brake fluid level Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:

When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.


Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.


Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.


Be careful that water does not en-
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.


As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
1. Lining thickness
1
ZAUM0278
1. Minimum level mark
11
ZAUM0280
Recommended brake fluid:
DOT 4
U3C6E1E0.book Page 15 Friday, August 8, 2008 10:09 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
63. Turn the key to“” and turn on
the electrical circuits to check if the
devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUM2111
Replacing the headlight bulb If the headlight bulb burns out, replace
it as follows.NOTICE
ECA10670
It is advisable to have a Yamahadealer perform this job.
1. Remove cowling A. (See page
6-6.)
2. Disconnect the headlight coupler.
3. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the burnt out bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
5. Connect the coupler.6. Install the cowling.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
Specified fuse:
7.5 A
1. Headlight bulb holder
1
ZAUM0283
U3C6E1E0.book Page 21 Friday, August 8, 2008 10:09 AM