transmission YAMAHA BANSHEE 350 2009 User Guide

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To change the transmission oil
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the transmission to col-
lect the used oil.
4. Remove the oil filler cap and the drain bolt to
drain the oil from the transmission case.
5. Install the drain bolt, and then tighten it to the
specified torque.6. Refill with the specified amount of the recom-
mended transmission oil, and then install and
tighten the oil filler cap.NOTICE

ECB00430

In order to prevent clutch slippage (since the
transmission oil also lubricates the clutch),
do not mix any chemical additives. Do not
use oils with a diesel specification of “CD” or
oils of a higher quality than specified. In ad-
dition, do not use oils labeled “ENERGY
CONSERVING II” or higher.

Make sure that no foreign material enters the
crankcase.
1. Transmission oil drain bolt
1

Tightening torque:
Transmission oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended transmission oil:
See page 10-1.
Oil quantity:
1.5 L (1.59 US qt, 1.32 Imp.qt)

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7. Start the engine, and then let it idle for several
minutes while checking the transmission for
oil leakage. If oil is leaking, immediately turn
the engine off and check for the cause.
8. Turn the engine off, and then check the oil lev-
el and correct it if necessary.
EBU23470
Coolant
The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.
EBU23501
To check the coolant level
1. Place the ATV on a level surface.
TIP

The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.
2. Check the coolant level in the coolant reser-
voir.
TIP

The coolant should be between the minimum and
maximum level marks.
1. “CD” specification
2. “ENERGY CONSERVING II”
1
2

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EBU25860
CLEANING AND STORAGE
EBU25920
Cleaning
Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plugs and all filler
caps are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
NOTICE

ECB00710
Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-ed from improper high-pressure detergent
applications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.WARNING

EWB02310
Wet brakes may have reduced stopping ability,

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EBU25960
SPECIFICATIONS
EBU2597B
Dimensions:
Overall length:
1855 mm (73.0 in)
Overall width:
1100 mm (43.3 in)
Overall height:
1080 mm (42.5 in)
Seat height:
800 mm (31.5 in)
Wheelbase:
1280 mm (50.4 in)
Ground clearance:
135 mm (5.3 in)
Minimum turning radius:
3600 mm (142 in)
Weight:
With oil and fuel:
187.0 kg (412 lb)
Noise and vibration level:
Noise level (77/311/EEC):
82.7 dB(A) (EUR)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s
2

(EUR)
Vibration on handlebar (EN1032, ISO5008):
Will not exceed 2.5 m/s
2

(EUR)
Engine:
Engine type:
Liquid cooled 2-stroke
Cylinder arrangement:
Forward-inclined parallel 2-cylinder
Displacement:
347.0 cm
3

Bore
×
stroke:
64.0
×
54.0 mm (2.52
×
2.13 in)
Compression ratio:
6.50 :1
Starting system:
Kickstarter
Lubrication system:
Premix
Type:
YAMALUBE 2-R, Castrol R30, A545, A747
Engine oil quantity:
Premix ratio (1):
YAMALUBE R 24:1

Transmission oil:
Type:
SAE 10W-30 type SE motor oil (EUR)
YAMALUBE 4 (10W-40) or SAE 10W-40 type SE motor
oil (AUS)(NZL)
Quantity:
1.5 L (1.59 US qt, 1.32 Imp.qt)

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Cooling system:

Coolant reservoir capacity (up to the maximum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt)
Radiator capacity (including all routes):
1.50 L (1.59 US qt, 1.32 Imp.qt)
Air filter:
Air filter element:
Wet element
Fuel:
Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
12.0 L (3.17 US gal, 2.64 Imp.gal)
Fuel reserve amount:
2.5 L (0.66 US gal, 0.55 Imp.gal)
Carburetor:
Manufacturer:
MIKUNI
Type
×
quantity:
VM26SS x 2
Spark plug (s):
Manufacturer/model:
NGK/BR8ES
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Wet, multiple-disc
Transmission:
Primary reduction system:
Helical gearPrimary reduction ratio:
66/23 (2.869)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
41/14 (2.929)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
1st:
32/13 (2.461)
2nd:
29/16 (1.812)
3rd:
27/18 (1.500)
4th:
25/20 (1.250)
5th:
23/22 (1.045)
6th:
21/24 (0.875)
Chassis:
Frame type:
Steel tube frame
Caster angle:
9.0 °
Trail:
40.0 mm (1.57 in)
Front tire:
Type:
Tubeless

M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
O
Owner’s manual and tool kit ........................................... 8-1
P
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-5
Parking brake free play, adjusting ................................ 8-37
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list.................................................. 5-1
R
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 1-1
Seat .............................................................................. 4-11
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-7
Shift pedal, checking .................................................... 8-43
Shock absorber assemblies, adjusting the front .......... 4-12
Shock absorber assembly, adjusting the rear .............. 4-13
Spark arrester, cleaning ............................................... 8-21
Spark plugs, checking .................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................. 4-10
Steering shaft, lubricating............................................. 8-45
Storage........................................................................... 9-2Suspension, lubricating the upper and lower arm
pivots.......................................................................... 8-45
Suspension relay arm and connecting arm pivoting
points, lubricating the rear.......................................... 8-44
T
Tail/brake light bulb, replacing ..................................... 8-49
Throttle cable free play, adjusting ................................ 8-32
Throttle lever .......................................................... 4-2
,
5-4
Throttle OverRide System .............................................. 4-3
Tire pressure, measuring ............................................... 5-6
Tires ............................................................................... 5-5
Tire wear limit ................................................................. 5-6
Transmission oil ................................................... 5-3
,
8-10
Troubleshooting ........................................................... 8-51
Troubleshooting charts................................................. 8-52
V
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-44
Wheel, installing ........................................................... 8-50
Wheel, removing .......................................................... 8-49