warning YAMAHA BRUIN 350 2005 Workshop Manual

8-55 1. Air filter element assembly
1.Élément de filtre à air
1. Conjunto del elemento del filtro de aire
1. Air filter element frame
2. Air filter element 3. Lock plate
1. Armature d’élément de filtre à air
2.Élément de filtre à air 3. Plaquette de fixation
1. Bastidor del elemento del filtro de aire
2. Elemento del filtro de aire 3. Placa de cierre
3. Remove the air filter element assembly.
4. Pull off the lock plate, and then remove the air
filter element from its frame.
5. Wash the element gently but thoroughly in
solvent.
WARNING
_ Always use parts cleaning solvent to clean the
air filter element. Never use low flash point sol-
vents or gasoline to clean the air filter element
because the engine could catch fire or ex-
plode. _
U5UH61.book Page 55 Tuesday, April 20, 2004 10:10 AM

8-79 a. Front brake lever free play
a. Jeu au levier de frein avant
a. Juego libre de la palanca de los frenos delanteros
EBU01188
Front brake lever free play
The front brake lever should have a free play of
zero mm at the lever end. If not, have a Yamaha
dealer check the brake system.
WARNING
_ Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability
which could lead to an accident.
After servicing:

Make sure the brakes operate smoothly
and that the free play is correct.


Make sure the brakes do not drag.


Make sure the brakes are not spongy. All
air must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
_
U5UH61.book Page 79 Tuesday, April 20, 2004 10:10 AM

8-85 1. Locknut 2. Adjusting bolt
a. Rear brake lever free play
1. Contre-écrou 2. Boulon de réglage
a. Jeu au levier de frein arrière
1. Contratuerca 2. Perno de ajuste
a. Juego libre de la palanca del freno trasero
3. Turn the adjusting bolt at the brake lever
until the free play at the brake lever pivot is
3–5 mm.
4. Tighten the locknut.
WARNING
_ Operating with improperly serviced or adjust-
ed brakes could cause loss of braking ability,
which could lead to an accident. After servic-
ing:

Make sure the brakes operate smoothly
and that the free play is correct.


Make sure the brakes do not drag.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
_
U5UH61.book Page 85 Tuesday, April 20, 2004 10:10 AM

8-89
EBU00570
Cable inspection and lubrication
WARNING
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked. Op-
eration of controls could be restricted, which
could cause an accident or injury.Lubricate the inner cables and the cable ends. If
the cables do not operate smoothly, ask a Yamaha
dealer to replace them.
Recommended lubricant:
Engine oil
U5UH61.book Page 89 Tuesday, April 20, 2004 10:10 AM

8-99
WARNING
Battery electrolyte is poisonous and danger-
ous, causing severe burns, etc. It contains sul-
furic acid. Avoid contact with skin, eyes or
clothing.
Antidote:

EXTERNAL: Flush with water.


lNTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia, beat-
en egg or vegetable oil. Call a physician
immediately.


EYES: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or us-
ing in an enclosed space. Always shield your
eyes when working near batteries.
KEEP OUT OF REACH OF CHILDREN.
U5UH61.book Page 99 Tuesday, April 20, 2004 10:10 AM

8-105 1. Headlight fuse
2. Ignition fuse
3. Terminal fuse (for optional auxiliary DC jack)
4. Four-wheel-drive fuse
5. Signaling system fuse
6. Spare fuse (× 3)
1. Fusible de phare
2. Fusible d’allumage
3. Fusible de la prise pour accessoires optionnelle
4. Fusible du système quatre roues motrices
5. Fusible du système de signalisation
6. Fusible de rechange (× 3)
1. Fusible del faro
2. Fusible del sistema de encendido
3. Fusible del terminal (para la toma de corriente de CC auxiliar
opcional)
4. Fusible del sistema de tracción en las cuatro ruedas
5. Fusible del sistema de señalización
6. Fusible de repuesto (× 3)
WARNING
_ Always use a fuse of the specified rating. Nev-
er use any type of material or object in place of
the proper fuse. An improper fuse can cause
damage to the electrical system which could
lead to a fire. _CAUTION:_ To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse. _
Specified fuses:
Main fuse: 30 A
Headlight fuse: 15 A
Ignition fuse: 15 A
Four-wheel-drive fuse: 3 A
Signaling system fuse: 10 A
Terminal fuse: 10 A
U5UH61.book Page 105 Tuesday, April 20, 2004 10:10 AM

8-109 1. Headlight bulb holder tab (× 2)
1. Languette de fixation d’ampoule de phare (× 2)
1. Lengüeta del portabombillas del faro (× 2)
1. Do not touch the glass part of the bulb.
1. Ne pas toucher le verre de l’ampoule.
1. No tocar la parte de cristal de la bombilla.
3. Remove the defective bulb by unhooking the
headlight bulb holder tabs.
WARNING
_ A headlight bulb is hot when it is on and imme-
diately after it is turned off. Wait for the bulb to
cool before touching or removing it. You can
be burned or a fire could start if the bulb touch-
es something flammable. _4. Insert a new headlight bulb into the bulb hold-
er, and then secure the bulb by hooking the
tabs onto the bulb.CAUTION:_ Do not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity of the
bulb, and the bulb life will be adversely affect-
ed. Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a cloth
moistened with alcohol or thinner. _5. Install the headlight bulb holder by turning it
clockwise.
6. Install the headlight bulb holder cover at the
rear of the headlight.
U5UH61.book Page 109 Tuesday, April 20, 2004 10:10 AM

8-113
EBU00413
Troubleshooting
Although Yamaha machines receive a rigid in-
spection before shipment from the factory, trouble
may occur during operation.
Any problem in the fuel, compression, or ignition
systems can cause poor starting and loss of pow-
er. The troubleshooting chart describes a quick,
easy procedure for making checks. If your ma-
chine requires any repair, take it to a Yamaha
dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to prop-
erly service your machine. Use only genuine
Yamaha parts on your machine. Imitation parts
may look like Yamaha parts, but they are often in-
ferior. Consequently, they have a shorter service
life and can lead to expensive repair bills.
WARNING
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe in-
jury or property damage. Make sure there are
no open flames or sparks in the area, including
pilot lights from water heaters or furnaces.
U5UH61.book Page 113 Tuesday, April 20, 2004 10:10 AM

9-5
7. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish.
When finished, start the engine and let it idle
for several minutes.
WARNING
Wet brakes may have reduced stopping ability,
increasing the chance of an accident. Test the
brakes after washing. Apply the brakes several
times at slow speeds to let friction dry out the
linings.
U5UH61.book Page 5 Tuesday, April 20, 2004 10:10 AM

10-6
Bulb voltage, wattage
× quantity:
Headlight 12 V, 30/30 W
× 2
Tail/brake light 12 V, 5/21 W
× 1
Meter lighting 14 V, 3 W
× 1
Neutral indicator light 12 V, 1.7 W
× 1
Reverse indicator light 12 V, 1.7 W
× 1
Oil temperature warning light 12 V, 1.7 W
× 1
Four-wheel-drive indicator light 12 V, 1.7 W
× 1
Fuse:
Main fuse 30 A
Headlight fuse 15 A
Ignition fuse 15 A
Terminal fuse 10 A
Four-wheel-drive fuse 3 A
Signaling system fuse 10 AModel YFM350FA
U5UH61.book Page 6 Tuesday, April 20, 2004 10:10 AM